We Will Create A Virtual Design Of Your Production Line
Painting
The software is associated with a 3D scanner used with the carousel system. This scanner
is able to identify the surface load of three-dimensional objects and generate a painting path autonomously.
Directly from the Robot Controller screen it is possible to create specific recipes for each type of product
that needs painting. Each program can then be recalled by reading the barcode though a scanner or directly
from the touch screen.
Some key features:
• No thickness limits
• Able to generate painting paths even for curved items.
• Painting for wood, metal and plastic components
Painting
The software allows the following changes:
• Speed
• Acceleration
• Distance from the piece
• Gun parameters
• Painting corner
How does it work?
• Import of 3D models in STL and STEP format
• 360 ° view of the environment surrounding the robot (even during simulation)
• Creation of automatic grids on surfaces to help generate the paths
• Creation of automatic grids on surfaces to facilitate the generation of paths
• Robot cycle simulation, with verification of reach limits and cycle times
Cutting
The ABB 6640 M2004/235 is a high-performance robot controller designed to provide efficient and reliable control for industrial robots.
With its advanced motion control technology and easy-to-use programming interface,
the 6640 M2004/235 is the perfect solution for a wide range of automation applications.
Whether you need to increase production efficiency, improve product quality,
or automate manual tasks, the ABB 6640 M2004/235 is the ideal choice.
Whether you need to increase production efficiency, improve product quality, or automate manual tasks,
the ABB 6640 M2004/235 is the perfect solution for your automation needs.
With its advanced technology and easy-to-use programming interface,
the 6640 M2004/235 provides reliable and efficient performance,
making it an ideal choice for modern production environments.
Robot Components
The St?ubli automatic tool changer MPS 020 covers the entire range of customer-specific applications and convinces with its multifunctional use of technology. The very compactly constructed robotic tool changing system – designed for small payloads – is suitable for robots of all manufacturers and represents an extremely flexible solution. These tool changer has integrated media ducts and can be optionally equipped with data and energy transmission modules.
Machine Tending
Stäubli RX160 Robot Specifications:
● Repeatability: 0,05 mm
● Robot mass: 248 kg
Maximum speed:
axis 1: 200°/s
axis 2: 200°/s
axis 3: 255°/s
axis 4: 315°/s
axis 5: 360°/s
axis 6: 870°/s
● Controller CS8C
The Stäubli RX160 robot is flexible, featuring an articulated arm and six axes that make full use of its spherical work envelope. This allows it to take advantage of optimum cell workspace, making it a great choice for hazardous environments where the likelihood of an accident or breakdown is increased. What’s more, regular maintenance is easy due to the robot’s robust IP65 enclosure. With the RX160 6-axis robot on your side you can rest assured that you have a reliable solution for even the most complex automation tasks.
Palletizing
Our trainers are experts in industrial automation and excel in conveying their knowledge to your staff.
Training
The company provides training for a smooth operation of your production line. The main focus lies on palletizing, pick & place and packaging lines.
In addition the company produces conveyor systems, grippers, safety devices, control cabinets and offers additional services like: line engineering, installation, programming.
The company provides robot and systems operation training.
The company uses the following tools:
• The company uses the Siemens NX & Tecnomatix Siemens NX software for its projects.
They also have vast experience in teaching and training, by giving workstation classes at the cation in university and vocational colleges.
In addition, the company provides the following:
• Siemens NX software is a flexible and powerful integrated solution that helps you deliver better products faster and more efficiently. NX delivers the next generation of design, simulation, and manufacturing solutions that enable companies to realize the value of the digital twin. Supporting every aspect of product development, from concept design through engineering and manufacturing, NX gives you an integrated toolset that coordinates disciplines, preserves data integrity and design intent, and streamlines the entire process. Drive efficient end-to-end part manufacturing operations and deliver high-precision parts through digitalization. Program CNC machine tools, control robotic cells, drive 3D printers and monitor quality using one software system. Digitally transform your part manufacturing business to gain productivity and increase profitability. Laser cutting
• Laser welding
• Coating / Cladding
• Gravity casting.
• A 24/7 services rounds up the company’s portfolio.
Programming
The company provides lectures, displays and shows on automation of production lines, Industry 4.0.
Robot shows are done for companies, universities and schools in several applications such as welding, packaging, palletizing and assembly.
The workforce of the company is qualified and provide individual training programs adapted to the need of their clients
Robot Components
This gripper moves a component, such as a glass slide, from one cavity to another.
The gripper can centre itself on the individual cavities and has a separate stroke movement.
Our offer among others includes the following positions:
– design of control systems and machine safety systems
– implementation of original automation and robotics systems in the industry
– design of dedicated devices and production lines taking into account individual customer requirements and specifications
– design and creation of control and measurement systems
Assembly
The UR6 is a lightweight, adaptable collaborative industrial robot that tackles medium-duty applications with ultimate flexibility. The robot is designed for seamless integration into a wide range of applications.
Full System
The Universal Robot welding solution has introduced the newest robot model that boasts higher accuracy and better mechanics than the CB-Series. One of its significant software advantages is that it can start at any point in the robot program and has much higher path accuracy than the CB-series. If you opt for the additional bumper, your remote control will have a protective cover (Original ARMOR).
With the operateONE quick-start buttons, including START/STOP/RESET/Emergency stop/POTI, and the ergonomic frame for UR Teachpanel, along with the key switch for the laser light barriers, you can get started immediately. The Siegmund welding Table Professional 750 is also included, with its size of 1500x1000x200mm, plasma-nitriert, and 28mm holes. This set is complete with Fronius welding equipment that is ready for welding. The Fronius TPS 400i Pulse Schweisanlage with WP Pulse, Syn, PMC, NFC, wifi with Robot-welding hose + Modbus Interface, prepared for 1.0mm steel wire, is the cherry on top. This solution has it all for your welding needs.
Cobots
The UR5e is a lightweight, adaptable collaborative industrial robot that tackles medium-duty applications with ultimate flexibility. The UR5e is designed for seamless integration into a wide range of applications.
Assembly
As a manufacturing or production company, you are always on the lookout for ways to improve your processes and increase efficiency. One solution that is gaining popularity in the industry is collaborative robots, or cobots.
And if you’re in the market for a cobot that is reliable, precise, and easy to use, the Universal Robots UR10 should be at the top of your list.
The UR10 is a collaborative robot with a payload capacity of up to 10kg and a reach of 1300mm.
This makes it ideal for a wide range of tasks such as packaging, palletizing, assembly, and pick and place.
Its six axes and articulated structure allows for maximum flexibility and precision, with a repeatability of ±0.1mm.
The UR10 is also incredibly easy to set up and program, thanks to its patented technology and intuitive 3D visualization.
Even untrained operators can unpack the robot, mount it, and program its first task in less than one hour.
One of the standout features of the UR10 is its ease of use. It can be programmed through manual movements of its arm, making it accessible to anyone regardless of robotic programming experience.
Fine-tuning the application movements can also be done using its user-friendly touchscreen tablet.
The UR10 is also incredibly versatile, with mounting options that include floor, ceiling, and wall, allowing it to accommodate most production lines.
But what really sets the UR10 apart from other cobots on the market is its enhanced safety features.
Over 80% of Universal’s UR10 cobots are able to operate alongside workers without the use of safety barriers, thanks to its force sensors that prevent collisions with workers from occurring.
This means that the UR10 can directly assist workers, significantly increasing productivity rates. Additionally, the UR10’s lightweight design (it weighs in at just 28.9kg) makes it easy to move and reposition as needed.
Investing in the UR10 from Universal Robots can help you save time and increase productivity on your production line.
Its larger reach and payload capacity make it an effective choice for tasks that require precision and reliability across a larger area.
And with its ease of use and quick setup time, you can start reaping the benefits of the UR10 in no time. So don’t settle for less when it comes to your production line.
Choose the UR10 from Universal Robots for a collaborative robot that delivers precision, reliability, and ease of use.
Assembly
As a manufacturing or production company, you are always on the lookout for ways to improve your processes and increase efficiency. One solution that is gaining popularity in the industry is collaborative robots or cobots. And if you’re in the market for a cobot that is reliable, precise, and easy to use, the Universal Robots UR10 should be at the top of your list.
The UR10 is a collaborative robot with a payload capacity of up to 10kg and a reach of 1300mm. This makes it ideal for a wide range of tasks such as packaging, palletizing, assembly, and pick and place. Its six axes and articulated structure allows for maximum flexibility and precision, with a repeatability of 0.1mm. The UR10 is also incredibly easy to set up and program, thanks to its patented technology and intuitive 3D visualization. Even untrained operators can unpack the robot, mount it, and program its first task in less than one hour.
One of the standout features of the UR10 is its ease of use. It can be programmed through manual movements of its arm, making it accessible to anyone regardless of robotic programming experience. Fine-tuning the application movements can also be done using its user-friendly touchscreen tablet. The UR10 is also incredibly versatile, with mounting options that include floor, ceiling, and wall, allowing it to accommodate most production lines.
But what really sets the UR10 apart from other cobots on the market is its enhanced safety features. Over 80% of Universal’s UR10 cobots are able to operate alongside workers without the use of safety barriers, thanks to its force sensors that prevent collisions with workers from occurring. This means that the UR10 can directly assist workers, significantly increasing productivity rates. Additionally, the UR10’s lightweight design (it weighs in at just 28.9kg) makes it easy to move and reposition as needed.
Investing in the UR10 from Universal Robots can help you save time and increase productivity on your production line. Its larger reach and payload capacity make it an effective choice for tasks that require precision and reliability across a larger area. And with its ease of use and quick setup time, you can start reaping the benefits of the UR10 in no time. So don’t settle for less when it comes to your production line. Choose the UR10 from Universal Robots for a collaborative robot that delivers precision, reliability, and ease of use.
Some key features:
• gripper contained one filter for each suction cup
• automatically de- dusted the filter once the grip is released
• can grip the following:
paper, cardboard, metal, glass and plastics
• Up to 16 holes to use fittings with vacuum cups
• Possibility to mount any customized equipment.
• Compatible to UR, Kuka, Fanuc, Doosan, Yaskawa, Nachi, ABB, Denso, Hanwha etc..
What does the package offer:
• Hex key 3 mm
• Vacuum gripper
• Blind screws
Some key features:
• Can lift up de 20 kg
• Wide stroke gripper, can lift heavy load
• Has Integrated vacuum gripper to handle slip sheets, hence no need for additional gripper.
• No external air supply needed, hence cost effective solution.
How does it work:
• Set up the fingers
• Finger grip and release
1. Measure the width of the part
2. Set the exact width and ty to grip
3. Lower the width by 10 mm and grip again
• Operate the vacuum
1. Set the maximum vacuum
2. Measure the vacuum level
3. Set the vacuum accordingly to the previously measured level
Full System
The company offers visualization of production processes, production lines, robot stations, warehouses. This is the best base to start new production or optimization the flow in plant.
Full System
The TKB1440E 6 axis robot is a remarkable piece of machinery with an impressive work radius of 1455mm. Its hollow structure allows for easier movement and handling, while its 10kg payload capacity enables it to carry and manipulate items with great precision. The Qin ChuanRV Reducer for J1-J3 and Laifual harmonic reducer for J4-J6 work in tandem to ensure maximum efficiency and accuracy. Equipped with 6 servo drivers and motors, this robot can perform tasks with ease and accuracy. Keeping it cool is the water cooling torch that allows for continuous operation without overheating.
The electrical cabinet 6 Axis servo driver and power supply wire allow for easy installation and setup. The teach pendant with 6m wire and Robot body cables 5m provide the operator with complete control, while the t Artsen PM400FR(Carbon Steel & Single Double Pulse) with touch sense function, ground wire 3m, Positive line 3m adds an extra layer of functionality. Completing the package is the welding positioner rotary frame that measures 2000mm x 660mm x 90mm and can carry a whopping 300kg payload. Overall, the TKB1440E 6 axis robot is a versatile and efficient machine that can handle a range of tasks with ease.
Welding
Welding source 500 PR Key features:
• Voltage/Frequency:
• Rated input power (KVA):
• Rated input current (A):
• Range of welding current (A):
• Range of welding voltage (V):
• OCV (V): 84
• Duty cycle (%): 60
• Full-load efficiency (%):
• Wire diameter (mm):
• Gas flow (L/min):
• Dimension (mm):
• Weight (kg):
• Isolation class: H
• IP class: IP23
Benefits of Welding source 500 PR:
The benefits of high deposition rate welding are plenty. With a deposition rate of up to 400mm/min, this welding method is four times faster than traditional methods. In addition, high deposition rate welding produces no spatter, eliminating the need for extensive cleaning after welding. This saves time and reduces labor costs. The welding source can also be used on a wide range of materials, including medium-thick carbon steel plates and non-ferrous metals. Harnessed with signal processing and precise control, high-quality welds with minimal defects can be achieved. Overall, high deposition rate welding offers a time-efficient and cost-effective solution for a range of welding needs.
Welding
Key Features:
• Rated input voltage: AC 3PH 380V
• Input frequency: 30 – 80 HZ
• Rated power input: 24 kW
• Rated output current: 30 – 500 A
• Rated output voltage: 12 – 45V
• Applicable material: Carbon Steel
• Welding process: CO2 / MAG / FCAW / MMA
• Wire diameter: 1.0 / 1.2 / 1.6 mm
• Welding operation mode: 2T / 4T / Repeated 4T / Spot Welding
• Parameter (channel): 10 (Standard)
• Inductance scope (Soft/Strong Arc): -9 ~ +9
• Communication with robot controller: Analog
• Reserved communication interface: CAN
• Cooling mode: Intelligent Air Cool
• Wire-feeding speed: 1.4 ~ 24 m/min
• Electromagnetic compatibility: IEC60974:10 EMS
• Insulation grade: H
• Ingress protection: IP 23S
• Protection against Lightening: Class D (6000V/3000A)
• Working temperature and humidity: -39 ~ +50 ; Humidity 95%
• Dimension: 620 x 300 80 mm
• Gross weight: 52 kg
Combination of x-ray and UT imaging
Unlike conventional devices, the integration of imaging technologies on six-axis robotic arms gives a high degree of flexibility in monitoring the complex curvature on both sides of the inspected object, allowing non-destructive testing (NDT) to be expanded and improved. Robots allow to scan a sample with the use of X-ray from a different perspective to locate defects more easily, quickly, and better.
One of the major advantages is that the system can be moved to the object to be inspected. This is in sharp contrast to common industrial CT systems where the sample has to fit inside. Our machine can get to the sample.
Laser Applications
The Yaskawa Motoman MA1400 is a cutting-edge welding robot that boasts the title of the fastest in its class. With advanced motors and ARM control, the MA1400 features Sigma V AC servo motors that enable precise control and substantially reduce welding cycle time. The robot is equipped with a 3kg payload and an impressive reach of 1434mm, resulting in increased productivity.
Furthermore, the MA1400 DX-100 Motoman welding robots come equipped with through-arm cabling, which extends cable life and reduces interference. The robot’s design also allows it to reach tight spots with ease.
This articulated robot features 6 axes, a repeatability of ±0.08mm, and a robot mass of 130kg. It is also mountable on the floor, inverted, or at an angle.
The MA1400 welding robot is ideal for automated arc welding, robotic laser welding, and plasma cutting automation. Its integrated cables are designed to reduce the risk of damage and increase cable longevity. The MA1400 is compatible with the powerful Motoman DX100 controller and can also be integrated into Motoman Arcworld welding cells.
Overall, the Motoman MA1400 is a highly advanced and efficient welding robot that provides precision, speed, and flexibility in welding operations.
Gluing & Sealing
The robot can be used for welding, general handling, machining, and also general-purpose applications
which required a high payload at a long working distance.
It comes with the powerful Yaskawa Motoman NX100 controller.
Material Handling
Several applications can be performed by the Motoman HP165 such as Material Handling, Spot Welding.
Assembly
The Motoman HP3 is popular due to its versatiliy. It can be used in several applications.
Material Handling
Due to its small size the HP-5 is ideal for working with small parts . It is capable of performing a multitude of manufacturing applications including robotic assembly, automated machine loading, material handling, robotic dispensing. Due to its rapidity, the robot will help you reduce cycle time.
Dispensing
Due to its light payload capacity, the Motoman
HP50-20 is great for processing small to medium sized parts.
Arc Welding
Material Handling
Introducing the Motoman UP350, a high-performance robot by Yaskawa Motoman for tough industrial automation tasks. With a payload capacity of 350 kg and a 2542 mm reach, this 6-axis robot excels in handling heavy loads with precision. Ideal for 3D printing, assembly, material handling, and more.
The Motoman UP350 stands out with its impressive repeatability of 0.5 mm, ensuring accuracy in repetitive tasks. Its robust construction, weighing 1350 kg, is designed for heavy-duty operations in demanding environments. The user-friendly programming interface allows for easy setup and customization, and communication options like Ethernet/IP and DeviceNet enable seamless integration with other systems.
Safety is a priority for the Motoman UP350, with features like collision detection for safe operation in dynamic environments. Additional safety measures such as safety mats, laser scanners, and safety doors can be added. Yaskawa Motoman’s renowned customer support provides reliable technical assistance, training, and spare parts availability.
In conclusion, the Motoman UP350 is a heavy payload, high-performance robot that delivers exceptional capabilities for demanding industrial automation tasks. Manufactured by Yaskawa Motoman, a trusted name in robotics, it offers performance, reliability, versatility, and safety. Elevate your automation capabilities with the Motoman UP350 and experience the next level of productivity and efficiency in your operations.
Material Handling
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