We Will Create A Virtual Design Of Your Production Line
Cutting
We offer automation solutions for processes like:
– soldering,
– gluing,
– plasma activation,
– fastening,
– cleaning,
– hardening,
– spot welding,
– testing,
– labeling,
– confectioning,
– palletizing- and de-palletizing
Software
The CAD Grip 2.0 enables interactive configuration of gripper / EOAT systems.
Operating the program is easy and intuitive. Previous knowledge, for example of a CAD system, is not necessary.
CAD Grip is functioning fully independent without usage of any other CAD Software. The user is able, to configure the gripper offline. Software Installation is not necessary. The user receives valuable tips for constructive alternative solutions as he proceeds.
The virtual construction is performed controlled and optimized. The attachment of the matching components takes place automatically. This avoids mistakes in the concept phase already.
When the configuration is completed, the component list can be exported to the Customer Portal and can be ready for instantly placing your order. The project can be saved in the appropriate format for his CAD-Software, as there is Inventor, Autocad, Solidworks, Proengineer or Catia, only to name a few.
Consulting
The company provides consulting in pre existing production line, e.g. modernizing. We specialize in KUKA, Mitsubishi, Omron.
Consulting
High level consulting, especially in the field of palletizing systems from experts with over 25 years experience in the field.
In addition the company produces conveyor systems, grippers, safety devices, control cabinets and offers additional services like: line engineering, installation, programming.
In addition our expert can help customers from all around the world by providing services in:
• Programming robotics
• Embedded systems (embedded software and control of 2-axis gimbal systems)
• Debugging
• Consulting
• Research
Computer skills:
• CAD: Catia V5/ V6, Siemens NX, Autocad, Solidworks.
• 3D Rendering: Keyshot 6
• Data Management: Team Center, PLM, i-PLM, Enovia, Smarteam, PDM.
• CAE/ FEA: Mold Flow, ANSYS. ABAQUS, MATLAB
• User perspective: Microsoft Office, Webex.
Certifications:
• i-PLM CATIA V6 Transition for Geometry Authors
• Land Rover Academy – i-PLM Training
• DFMEA
• Siemens PLM Teamcenter
• Body Engineering Academy
• Grundlagen der Datenbank Collaboration Portal – CAD Integration Portal
• Catia V5 Generate Surface Design Course
Our expert worked with the following brands:
• Universal Robots
• Robotiq
• ABB
• Siemens
The company provide expert advice for robot system on how to improve safety for robot system, reduce cycle time, or/and increase productivity.
They also have vast experience in teaching and training, by giving workstation classes at the cation in university and vocational colleges.
In addition, the company provides Laser cutting, Laser welding, Coating / Cladding, Gravity casting.
Consulting
ATEX modification and certification Ex2D (Zone 21)
Modification and certification of an industrial robot for ATEX Zone 21. Suitable for use in an explosive atmosphere composed of dust.
Possible areas of application: powder coating, handling in the food sector, etc.
Certification according to ATEX product guideline 2014/34 / EU.
Marking: Ex II 2D IIIB T200° C.
Declaration of conformity according to EN ISO 80079, EN 60079
Consulting
ATEX modification and certification Ex3D (Zone 22)
Modification and certification of an industrial robot for ATEX Zone 22. Suitable for use in an explosive atmosphere composed of dust.
Possible areas of application: powder coating, handling in the food sector, etc.
Certification according to ATEX product guideline 2014/34 / EU
Marking: Ex II 3D IIIB T200° C
Declaration of conformity according to EN ISO 80079, EN 60079
Consulting
ATEX modification and certification Ex3G (Zone 2).
Modification and certification of an industrial robot for ATEX Zone 2. Suitable for use in an explosive gas / vapor atmosphere.
Possible areas of application: painting, filling flammable liquids, sealing, gluing, etc.
Certification according to ATEX product guideline 2014/34 / EU
Marking: Ex II 3G IIB T3
Declaration of conformity according to EN ISO 80079, EN 60079
Consulting
Explosion protection documentation
Explosion protection documentation prepared by us in accordance with ATEX directives 99/92 EC as well as the Hazardous Substances Ordinance and a risk analysis in accordance with 2014/34 / EU (for manufacturers of devices and systems) provides you with evidence of the determination and assessment of possible explosion hazards and the determination of suitable ones Protective measures.
From recording the process engineering to recognizing hazards, identifying existing ignition sources and classifying them according to explosion zones to preparing all necessary / required documents, we will work out a solution tailored to your company.
Consulting
IECEx modification
Modification and certification of an industrial robot according to the IECEx guideline.
Suitable for use in an explosive atmosphere consisting of dust or gas / steam.
Consulting
ATEX modification and certification Ex2G (Zone 1).
Modification and certification of an industrial robot for ATEX Zone 1. Suitable for use in an explosive gas / vapor atmosphere.
Possible areas of application: painting, filling flammable liquids, sealing, gluing, etc.
Certification according to ATEX product guideline 2014/34 / EU.
Marking: Ex II 2G IIB T3
Declaration of conformity according to EN ISO 80079, EN 60079
Training
Are you looking for a company that can provide you with industrial robotics training? Look no further than this company, which offers a wide range of services that revolve around robot integration and training. Their comprehensive on-site education program includes specialized training cells and virtual options for all required applications, ensuring that you and your team receive thorough training. With experience in teaching and training in universities and vocational colleges, you can trust them to provide you with the skills you need to excel. Additionally, they offer specialized services like Laser cutting, Laser welding, Coating/Cladding, and Gravity casting. What’s more, their 24/7 service ensures that they are always available to assist you when you need it. Trust this one-stop-shop to make your operations run smoothly.
The consultant has vast experience and can provide consulting in the area of automotive but he is flexible to any other industry.
He provides support and service in these fields:
• Collaboration with developers, engineers, project managers, clients, and other stakeholders to understand the requirements and scope of the robotics project.
• Drafting blueprints, sketches, or other documentation demonstrating proposed ideas and prototypes, modifying based on feedback and simulation results.
• Designing and developing robotic prototypes.
• Construction, configuring, testing, and debugging robots and robotic systems.
• Installing, operating, calibrating, and maintaining robots.
• Ensuring that robotic machines operate safely, dependably, and with identified and implemented modifications.
• Providing technical support and troubleshooting services for robotic systems.
• Recommending, developing, and implementing enhancements and improvements to increase production volume or precision in high-through put operations.
• Maintaining documentation of development process, modifications, maintenance requirements, and other data.
• Assisting with cost estimates and project calculations.
• Maintaining knowledge of existing and developing technology and trends in robotics.
• Performing other related duties as assigned
The company provides automation solutions for the following production processes:
• Control, visualization and supervision systems
• Audits of automation systems
• Complex control systems of industrial automatics
• Modernization and extension of existing automation systems
• Complex robot stations
• Programming of industrial controllers (PLC)
• Visualization of industrial processes (SCADA, HMI)
• Systems of media monitoring and energy management (EMS)
• Programming of industrial robots
• Applications for robots of various producers – KUKA, MITSUBISHI, KAWASAKI in such areas of application as handling, pick & place, assembly, palletization, packaging.
• Design and implementation of grippers
• Testing of Profibus, Ethernet, Profinet and other networks
• Control automation and visualization systems
• Automation of industrial lighting
• Selection and delivery of control and protection automation elements
• Maintenance services in technological plants
• Outsourcing of maintenance of production equipment/lines
The company provide expert project management solutions for robot system integration.
The company uses the following tools:
The company uses the Siemens NX & Tecnomatix Siemens NX software for its projects.
They also have vast experience in teaching and training, by giving workstation classes at the cation in university and vocational colleges.
In addition, the company provides the following:
• Laser cutting
• Laser welding
• Coating / Cladding
• Gravity casting.
• A 24/7 services rounds up the company’s portfolio
The company integrates the following:
– Poly-articulated robots
– Collaborative robots
– Specific equipment for industrial applications
– Special machines
– Turnkey delivery and Project management
Customers that trusted them:
Fiat-Chrysler & PSA (Stellantis), Plastic Omnium, ABB, Heineken, Coca-Cola, Ikea, Fanuc, Renault, Saint-Gobain, startups etc…
Integration Service
We have vast experience in providing robotics-integration services. We focus on the integration of palletizing and welding solutions.
Assembly
The company is an engineering one specialized in the delivery of innovative industrial solutions.
As main strength, it gathers all specialties required in robotic integration: robotics, automation, mechanics, electricity and project management engineers in addition to a proven network of specialized sub-contractors to rely on.
The company started in 2004 and has acquired experience in all the domains.
What makes the company so special :
– They build the solution tailor-made to the customers’ requirements.
– The whole solution from A to Z is imagined, designed and delivered turn-key by the company (robot, grippers, safety, calculations, layouts, management of specific specialist suppliers…).
– All projects and customers are managed by dedicated technical engineers as project leaders.
– The company gathers 7 nationalities (and languages) which allows it to ease communication with local customers throughout Europe and world.
– Experience in working with ABB, Fanuc, KUKA, Yaskawa-Motoman, Doosan and Universal Robots.
Palletizing
The special palletizing software is the Software with a Graphical User Interface (GUI) designed to configure and perform the palletization process using UR or Doosan cobots, KUKA or Kawasaki industrial robots.
The input of new box parameters is fast and easy. It connect seamlessly with other equipment.
PLC-Programming
Your partner for PLC programming for your robotic solutions.
In addition the company produces conveyor systems, grippers, safety devices, control cabinets and offers additional services like: line engineering, installation, programming.
The company has completed projects on programming:
• Conveying – Van body transfer station
Description of the solution:
Station built with two Kuka robots. The robots in synchronous mode take a car body from the process line. After reorienting, the robots stop so that the operator can manually mount the parts on the bottom of the vehicle. When the body is ready, the robots return the body to the line.
• Welding – Bumper welding station for passenger car,
Electrical design and installation,
Programming of controllers, operator panel and peripheral devices, Robot programming
Description of the solution:
Station built with a two-position rotary table and two ABB robots.
Welding equipment is supplied by Harms&Wende. The operator assembles the components on the different sides of the rotary table in a sequence, at the same time the robots inside the station weld the components together.
• Welding – Robotic welding station for training equipment:
Design and fabrication of robotic cell including instrumentation. Mechanical and electrical design and installation, Programming of controllers, operator panel and peripheral devices, Programming of robots.
Project Accomplished:
• Audi Neckarsulm AU58x
• Audi Ingolstadt AU492/AU493RS
• Audi Ingolstadt AU492 & AU493 integration of new A4 and A5
• Audi Gyor A3 /TT (project 37x /33x)
• VW Up!
• BMW Pretoria South Africa
• Magna Bopfingen
• Audi Changchun China
• Mercedes Rastatt
• Porsche PO513 (J1) – Thyssen M?hlacker
• Audi38X
• Daimler – DAGEB4xx Batteriefertigung
Certifications:
• First level in robots programming and maintenance course.
• Attendance certificate Yokogawa for Centum 3000 Engineering, Maintenance & Operator training
• Fanuc Robotics – first level in robots programming and maintenance course + VASS standard
• Kuka Robot Programing KRC2, KRC4, VKRC2, VKRC4
• ABB robot programming
• VAS Certification – VKR C4
Palletizing
Some Key features
• Remote access for LAN communication via VNC
• Remote access for WAN communication via VNC in combination with a secure VPN connection
• Reverse remote access direction possibility
• Access to Universal Robots operation system remote (SSH)
• Backup of Universal Robots program to USB stick
A robotic engineer, 3D Simulation Expert and a Web Developer with of over 10 years experience in the field of robotics.
Within the robotic industry he has experience especially in these applications:
Within Franka Emika:
o Development of robotic applications for common industrial use cases. The aim is to create reusable building blocks, based on Franka Emika’s application concept, which can be parameterized with a web-based interface to work in different use-cases.
o Giving regular training courses for Franka Emika’s App Development SDK to partners and customers.
o Supporting Franka Emika’s customers with implementing robotic assembly solutions: From prototype development to supporting the implementation at the production line.
Within Kuka:
o Kick-starting proof-of-concepts for robotic assembly solutions for aerospace customers.
o Engineer smart and cost effective robotic assembly solutions.
o Manage development projects related to automatic sealant application on aircraft panels and parts.
The company provides the following services:
● Industrial automation
The company offers Integration of advanced automation services through robotics and information technology. Their services enable manufacturers to reduce their dependency on human resources. Automation not only enhances quality, productivity, accuracy of information and safety but also increases flexibility in the manufacturing industry. This integration has tremendous potential to increase efficiency and add organizational value to businesses. The combination of robotics and information technology provides an integrated solution for automating different processes, operations, and machineries; hence producing more accurate results in shorter times which ultimately enhances quality and productivity.
● Warehouse automation
The company offers custom tailored solutions to the customers to help facilitate warehouse automation. They deliver integration solutions that include palletizing, de-palletizing, and mixed-palletizing using the best automation technology currently available. These solutions are flexible, scalable, and modular which ensure maximum efficiency. The team of engineers provides the integration solutions for companies looking to enhance their warehouse operations and distribution centers in an efficient manner.
● Custom machine design
The consulting provided by the company allows businesses of any size to rest assured that their custom machinery and systems will be designed, prototyped, built, and installed to suit their requirements. The company assesses each client’s individual needs so that the best possible solution can be delivered. Years of experience in designing, building and installing a range of operation types – from automatic through to turnkey systems – aptly demonstrates the company skillset when it comes to custom solutions for industrial processes. With their expertise, the company commits to delivering the highest quality automated solutions with efficient installation processes.
● Research & development
When it comes to consulting services, the company has a reputation for excellence due to their robust background in research & development. With years of experience in tackling difficult and complex daily issues. The company consistently provides top-notch support within the industry. By taking advantage of their expertise, your organization will be able to reach heights previously unimaginable with comprehensive written reports. With the company at your side, standing out from the competition will no longer be an issue.
The company offers full system solutions and Robotics Integrations Services.
The company uses the following tools:
• The Siemens NX & Tecnomatix Siemens NX software for its projects.
They also have vast experience in:
• Teaching and training by giving workstation classes at the cation in university and vocational colleges.
The company provides:
• Laser cutting
• Palletizing: within the Food & Beverage, Wood and steel (Part of the production process, palletizing the products and wrapping the stacked pallets, Full process in Wood Industry, Applications of CNC bending and cutting machines with a robot in the Steel industry)
• Welding: within the Metal, Automotive, Building & Construction (Laser welding, Arc Welding, Spot, TIG )
• Laser cleaning of metal rust and contaminants
• Milling: Milling robot with up to 12 meters long linear track
• Pick & Place: Flax fiber processing
• Coating / Cladding
• Gravity casting
• A 24/7 services rounds up the company’s portfolio.
Siemens NX software is a flexible and powerful integrated solution that helps you deliver better products faster and more efficiently. NX delivers the next generation of design, simulation, and manufacturing solutions that enable companies to realize the value of the digital twin. Supporting every aspect of product development, from concept design through engineering and manufacturing, NX gives you an integrated toolset that coordinates disciplines, preserves data integrity and design intent, and streamlines the entire process. Drive efficient end-to-end part manufacturing operations and deliver high-precision parts through digitalization. Program CNC machine tools, control robotic cells, drive 3D printers and monitor quality using one software system. Digitally transform your part manufacturing business to gain productivity and increase profitability.
Simulation-3D with KUKA Office Lite
3D-simulation for all KUKA robot applications.
Our experts have vast experience in teaching and training, by giving workstation classes at the cation in university and vocational colleges.
In addition, the company provides Laser cutting, Laser welding, Coating / Cladding, Gravity casting.
Simulation-3D with Siemens Tecnomatix
Siemens NX software is a flexible and powerful integrated solution that helps you deliver better products faster and more efficiently. NX delivers the next generation of design, simulation, and manufacturing solutions that enable companies to realize the value of the digital twin. Supporting every aspect of product development, from concept design through engineering and manufacturing, NX gives you an integrated toolset that coordinates disciplines, preserves data integrity and design intent, and streamlines the entire process. Drive efficient end-to-end part manufacturing operations and deliver high-precision parts through digitalization. Program CNC machine tools, control robotic cells, drive 3D printers and monitor quality using one software system. Digitally transform your part manufacturing business to gain productivity and increase profitability.
Palletizing
Our trainers are experts in industrial automation and excel in conveying their knowledge to your staff.
Training
The company provides training for a smooth operation of your production line. The main focus lies on palletizing, pick & place and packaging lines.
In addition the company produces conveyor systems, grippers, safety devices, control cabinets and offers additional services like: line engineering, installation, programming.
The company provides robot and systems operation training.
The company uses the following tools:
• The company uses the Siemens NX & Tecnomatix Siemens NX software for its projects.
They also have vast experience in teaching and training, by giving workstation classes at the cation in university and vocational colleges.
In addition, the company provides the following:
• Siemens NX software is a flexible and powerful integrated solution that helps you deliver better products faster and more efficiently. NX delivers the next generation of design, simulation, and manufacturing solutions that enable companies to realize the value of the digital twin. Supporting every aspect of product development, from concept design through engineering and manufacturing, NX gives you an integrated toolset that coordinates disciplines, preserves data integrity and design intent, and streamlines the entire process. Drive efficient end-to-end part manufacturing operations and deliver high-precision parts through digitalization. Program CNC machine tools, control robotic cells, drive 3D printers and monitor quality using one software system. Digitally transform your part manufacturing business to gain productivity and increase profitability. Laser cutting
• Laser welding
• Coating / Cladding
• Gravity casting.
• A 24/7 services rounds up the company’s portfolio.
Programming
The company provides lectures, displays and shows on automation of production lines, Industry 4.0.
Robot shows are done for companies, universities and schools in several applications such as welding, packaging, palletizing and assembly.
The workforce of the company is qualified and provide individual training programs adapted to the need of their clients
Our offer among others includes the following positions:
– design of control systems and machine safety systems
– implementation of original automation and robotics systems in the industry
– design of dedicated devices and production lines taking into account individual customer requirements and specifications
– design and creation of control and measurement systems
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