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• Recognizes the inclination and position of the pieces
• Automatically adjusts the painting path.
• High standard quality services
• Painting applications for metal and plastic components
• DACH regions
€47.850,00
This product sold by vendor
The 3D Image system is a system consisting of management software and one or more 3D scanners mounted on a line capable of recognizing the size of three-dimensional objects and associating the corresponding painting program.
In a first phase of work the programs for each type of piece are created, after which it is simply necessary to load the supply line with the pieces to be painted.
The 3D image system pro will take care of recognizing the pieces through its 3D scanners and applying the relative painting program.
It recognizes the inclination and position of the pieces and automatically adjusts the painting path.
It can distinguish between objects of different thickness.
It recognizes the real position and adjusts the painting path.
| Application | Painting |
|---|---|
| Country of origin | Switzerland / Italy |
| Country of shipment | Switzerland |
| Vendor ID | SP011-0191-RT |
| About Vendor | Our vendor is revolutionizing the manufacturing industry by providing high-tech robots to small and medium-sized enterprises for a monthly wage of a painter. Our vendor is specialist in the following applications: painting, sandblasting, washing, spraying. Their main focus is to offer high quality standard services. |
| Comments | Protection class: ATEX zone 2/22 Cat. 3G |
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Painting
Some key features:
• Total weight: 320 Kg
• Repeatability: ±3 mm at the wrist
• Full speed: 1000 mm/s
• Possible configurations: Upside down, floor, carriage, carousel
• Power supply: 3×400 VAC
• Programming: Self-learning, Point to point lite, offline
• Ideal for wooden chairs painting
• Painting for wood, metal and plastic components
• Additional systems: 2D and 3D vision systems
Painting
How to use it ?
At the time of loading, a tag is physically placed on the hanger and when it arrives near the robot, the tag is identified by the antenna which automatically allows the robot to run the corresponding painting program.
The digitized process can provide these parameters:
• Position of the piece in line
• Setting oven temperature, washing cycle and painting recipes (when reciprocators are present)
• Total cycle time
• Ability to catalog all products by code, object, or macro-family
• Possibility to send production orders from your office directly to Management system TAG WEB
Features:
• Synoptic plan of your plant available on the rear panel with a display of various processing stations and component positions.
• Management, storage, and record of production stops and alarm.
• Monitors various IO signals
• Instructions (text or PDF / JPG images) for correct uploading, downloading and masking on the touch panel (optionally on smart TV)
Full System
The company is offering the following applications:
• Painting
• Sandblasting
• Washing
• Spraying
What can be painted:
• Woods chairs
• Windows frames
• Boxes
• Drawers
• Curved, shaped and non standard shape
What makes the services so special:
• Anti collision system: especially made to protect from overloads and shocks.
• Equipment and security devices.
• Large offering of robots according to the customer needs especially 3 axes, 5 axis, 6 axis articulated robots as well as cartesian robots
Large offering of accessories as:
• Software: Control and management of the robots
• Software option dedicated to powder systems
• Software options dedicated to liquid systems
• Software options dedicated to fiberglass, gelcoat, and resin systems
• 3D scanner software: allows to generate a painting path autonomously
• Plug-in feature: permits to physically direct the spray gun to the selected points and confirming chosen locations with a click on the joystick
• Painting guns: Able of blowing or sucking excess water and moisture
from the surface of the piece.
Painting
The product is a system composed of a dedicated software and a pair of photoelectric barriers. It is used on a line, and can identify 2D surfaces.
It creates the painting path independently and associates it with a recipe that can be set by an operator. The recipe is based on a series of spraying parameter.
During an initial work phase, recipes are created for each piece, once that’s completed, the only thing left to do is to load the conveyor with the pieces needing to be painted.
The 2D system recognizes the parts, associating them with the corresponding recipe and creates the best painting path.
Painting
Some key features:
• Total weight: 380 Kg
• Repeatability: ±3 mm at the wrist
• Full speed: 1000 mm/s
• Possible configurations: Upside down, floor, carriage, carousel
• Power supply: 3×400 VAC
• Programming: Self-learning, Point to point lite, offline
• Painting for wood, metal and plastic components
• Additional systems: 2D and 3D vision systems
Painting
The software is associated with a 3D scanner used with the carousel system. This scanner
is able to identify the surface load of three-dimensional objects and generate a painting path autonomously.
Directly from the Robot Controller screen it is possible to create specific recipes for each type of product
that needs painting. Each program can then be recalled by reading the barcode though a scanner or directly
from the touch screen.
Some key features:
• No thickness limits
• Able to generate painting paths even for curved items.
• Painting for wood, metal and plastic components
Other types of robots: Delta / Scara.
Finger Material: Silicone
Operating Pressure: -0.5 to 1.0 bar
Grip Force per Finger: 5 N
Durability: >10 Mio. Cycles: @1.0 bar, 0.5 Hz
Feed size: 5 mm – 120 mm
Weight: <600 g
Best for products of rectangular or cubic shape.
Robot Components
The kit was developed out of years of experience in gripper construction. The concept is to assemble the components in perpendicular orientation whenever possible and make only the active element, such as the vacuum cups, the sprue gripper or gripper finger freely adjustable. All channel nut components are compatible.
Advantages:
• Without channel nut
• High stiffness
• Components can be added at any place
• Only one tool required
• 90 degree orientation
It is a “building set” consisting of 2.500 parts. It will be assembled according to the customers needs.
Robot Components
KUKA linear units are translational motion units Linear units can be used to extend a robot?s work envelope or alternatively to move workpieces or tools within the work envelopes of a number of robots. This allows applications such as the tending of more than one machine or fixture, order picking from rows of pallets, or work on very large components. Control of the linear unit is integrated as a mathematically coupled axis in the robot controller, dispensing with the need for an additional controller.
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