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• Recognizes the inclination and position of the pieces
• Automatically adjusts the painting path.
• High standard quality services
• Painting applications for metal and plastic components
• DACH regions
€47.850,00
This product sold by vendor
The 3D Image system is a system consisting of management software and one or more 3D scanners mounted on a line capable of recognizing the size of three-dimensional objects and associating the corresponding painting program.
In a first phase of work the programs for each type of piece are created, after which it is simply necessary to load the supply line with the pieces to be painted.
The 3D image system pro will take care of recognizing the pieces through its 3D scanners and applying the relative painting program.
It recognizes the inclination and position of the pieces and automatically adjusts the painting path.
It can distinguish between objects of different thickness.
It recognizes the real position and adjusts the painting path.
| Application | Painting |
|---|---|
| Country of origin | Switzerland / Italy |
| Country of shipment | Switzerland |
| Vendor ID | SP011-0191-RT |
| About Vendor | Our vendor is revolutionizing the manufacturing industry by providing high-tech robots to small and medium-sized enterprises for a monthly wage of a painter. Our vendor is specialist in the following applications: painting, sandblasting, washing, spraying. Their main focus is to offer high quality standard services. |
| Comments | Protection class: ATEX zone 2/22 Cat. 3G |
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Painting
How to use it ?
At the time of loading, a tag is physically placed on the hanger and when it arrives near the robot, the tag is identified by the antenna which automatically allows the robot to run the corresponding painting program.
The digitized process can provide these parameters:
• Position of the piece in line
• Setting oven temperature, washing cycle and painting recipes (when reciprocators are present)
• Total cycle time
• Ability to catalog all products by code, object, or macro-family
• Possibility to send production orders from your office directly to Management system TAG WEB
Features:
• Synoptic plan of your plant available on the rear panel with a display of various processing stations and component positions.
• Management, storage, and record of production stops and alarm.
• Monitors various IO signals
• Instructions (text or PDF / JPG images) for correct uploading, downloading and masking on the touch panel (optionally on smart TV)
Painting
Some key features:
• Total weight: 320 Kg
• Repeatability: ±3 mm at the wrist
• Full speed: 1000 mm/s
• Possible configurations: Upside down, floor, carriage, carousel
• Power supply: 3×400 VAC
• Programming: Self-learning, Point to point lite, offline
• Ideal for wooden chairs painting
• Painting for wood, metal and plastic components
• Additional systems: 2D and 3D vision systems
Painting
The software is associated with a 3D scanner used with the carousel system. This scanner
is able to identify the surface load of three-dimensional objects and generate a painting path autonomously.
Directly from the Robot Controller screen it is possible to create specific recipes for each type of product
that needs painting. Each program can then be recalled by reading the barcode though a scanner or directly
from the touch screen.
Some key features:
• No thickness limits
• Able to generate painting paths even for curved items.
• Painting for wood, metal and plastic components
Full System
The company is offering the following applications:
• Painting
• Sandblasting
• Washing
• Spraying
What can be painted:
• Woods chairs
• Windows frames
• Boxes
• Drawers
• Curved, shaped and non standard shape
What makes the services so special:
• Anti collision system: especially made to protect from overloads and shocks.
• Equipment and security devices.
• Large offering of robots according to the customer needs especially 3 axes, 5 axis, 6 axis articulated robots as well as cartesian robots
Large offering of accessories as:
• Software: Control and management of the robots
• Software option dedicated to powder systems
• Software options dedicated to liquid systems
• Software options dedicated to fiberglass, gelcoat, and resin systems
• 3D scanner software: allows to generate a painting path autonomously
• Plug-in feature: permits to physically direct the spray gun to the selected points and confirming chosen locations with a click on the joystick
• Painting guns: Able of blowing or sucking excess water and moisture
from the surface of the piece.
Painting
The software allows the following changes:
• Speed
• Acceleration
• Distance from the piece
• Gun parameters
• Painting corner
How does it work?
• Import of 3D models in STL and STEP format
• 360 ° view of the environment surrounding the robot (even during simulation)
• Creation of automatic grids on surfaces to help generate the paths
• Creation of automatic grids on surfaces to facilitate the generation of paths
• Robot cycle simulation, with verification of reach limits and cycle times
Painting
Some key features:
• Arm material: Casting of light alloys
• Repeatability: ±0,05 mm at the wrist
• Full speed: 1500 mm/s
• Possible configurations: Floor, carriage, carousel
• Power supply: 3×400 VAC
• Programming: 2D and 3D vision systems
• Additional systems: Image 2D and 3D systems
Other types of robots: Delta / Scara.
Finger Material: Silicone
Operating Pressure: -0.5 to 1.0 bar
Grip Force per Finger: 5 N
Durability: >10 Mio. Cycles: @1.0 bar, 0.5 Hz
Feed size: 5 mm – 120 mm
Weight: <300 g
Best for products of rectangular or cubic shape.
Testing & Measuring
3D Vision System positioning robot in space
This 3D Vision System is an eye for the robot. The advanced optical system, positioning and scanning algorithms allow for the offset of production processes and visual inspection of items. The robot arm with vision system scans the workspace and finds the items that are needed according to the models, and can also perform other activities on it – packing, pick & place, soldering, assembly.
Robot Components
The kit was developed out of years of experience in gripper construction. The concept is to assemble the components in perpendicular orientation whenever possible and make only the active element, such as the vacuum cups, the sprue gripper or gripper finger freely adjustable. All channel nut components are compatible.
Advantages:
• Without channel nut
• High stiffness
• Components can be added at any place
• Only one tool required
• 90 degree orientation
It is a “building set” consisting of 2.500 parts. It will be assembled according to the customers needs.
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