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Plastic and paper containers have become a staple in various industries due to their capacity to store and safeguard products of various shapes and sizes. The convenient and practical design of these tubs and pints owe much of their efficiency to the automated denesters utilized in the manufacturing process. These specialized machines go through a series of functions, including stack height calculations, removal of interlayers, and the ejection of containers as necessary. But these intricate processes don’t end there. Buffers also come into play when the denester is full, ensuring that the entire operation remains running smoothly. All of these efficient measures combine to allow businesses to continue providing the products their customers need, regardless of the industry they’re in.
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Our products are packaged with care to ensure maximum protection during transportation and storage. For products on a pallet, we use rigid plastic tubs that are perfect for suction cup picking and lip support, with each stack weighing up to 3 kg and stacking up to 700 mm. For products in a cardboard box, our cups and pints are also rigid enough for suction cup picking, yet stable enough to be picked up by the bottom cup. Each stack can hold up to 2 kg and stack up to 700 mm. No matter the packaging, we ensure that our products arrive at their destination safely and securely. Our pallets come in two sizes, UK 1000 x 1200 [mm] and EUR 800 x 1200 [mm], to accommodate different storage and transportation needs.
| # of Axes | 6-axes |
|---|---|
| Type of system | Collaborative |
| Country of origin | Spain |
| Country of shipment | Spain |
| Vendor | RB0391 |
| Application | Full System, Pick & Place, Palletizing |
| Industry | Food & Beverage, Medical |
| Brand / Manufacturer | |
| Mounting | Ceiling-mounted |
| Other features | Compact |
| About Vendor | |
| Comments | Up to 3 kg per stack, stacks up to 700 mm |
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Full System
Cobot based palletizing cell key features:
• Modular, easy to move
• Collaborative and continuous operations
• No fence system needed
• Fast ROI and low operating cost
• Easy to install and configure
• Easy line design and simulation
Cobot based palletizing cell technical specifications
• Single-pick or multi-pick vacuum gripper
• Adjustable in-feed conveyor height
• Control cabinet with single phase
110 / 230 VAC power supply
• Integrated vacuum generation
• Quick relocation with docking station
• Easy pallet pattern generation with
intuitive tablet application
A palletizing cell is the perfect choice for businesses looking to increase efficiency through automation. Not only is it simple to install and configure, but it also eliminates the need for a fence system while still offering collaborative and continuous operations. Furthermore, it is modular making it easy to move around and adapts rapidly to different production lines with its easy line design and simulation feature. With fast return of investment and low operating costs, a cobot based palletizing cell has everything you need to revolutionize productivity in any environment.
Full System
Cobot solution for carton loading key features:
Cobot solution for carton loading specification:
• Average cycle time: 40 s per bundle, 20 s per
interlayer
• Configurations: Left or right hand-side
• Changeover of SKUs or line: Auto recipe
download, location agility
• Pallet height: max. 1.4 m / 1.7 m using a 500
or 800mm actuator
• Customized gripper with vision system and trimming module
• Power supply: 110 VAC / 230 VAC
• Max. 1200 VA
• Pallet space for Euro (800 x 1200 mm),
US (1067 x 1067 mm), UK (1200 x 1000 mm)
• Emergency stop
The company is renowned for its immense experience in integrating cobot solutions into production lines, having deployed over 700 unique robotic applications in various industries. Not only do they emphasize the importance of operator safety, they also ensure that their cobotic cells adhere to ISO TS 15066 standards. This includes a rigorous screening process including third-party testing, ensuring all drafts of the system are safe and secure before implementation. As an example of this commitment to safety, their automated carton loading solution features numerous safeguards to protect operators and maximize productivity.
Full System
Compact mobile palletizer key features:
• No advanced programming or skills needed.
• Safe coexistence and continuous operations.
• Easy to integrate and relocate for
flexible production planning.
• Quick to configure and troubleshoot, reducing
downtime and repair time savings.
Compact mobile palletizer technical specifications:
• Payload: Up to 15 kg
• Capacity: Up to 12 cycles/min
• Pallet sizes: EUR, INDU, US, JPN and AUS
• Pallet height: Up to 2.2 m
(depending on pallet size)
• Product: Closed box (WxLxH) from
140x200x110 mm to 480x600x480 mm
• Footprint: 3.9×4.1 m including infeed
• Robot arm: KUKA or FANUC
• Gripper: Suction cups, single or double pick
• Infeed conveyor: 24VDC roller
conveyor (left , straight or right)
• 3x400VAC 50Hz 32A or 3x480VAC 60Hz 30A
• 6 Bar / 300 Nl/min when vacuum is used
• SICK safety scanners and curtains
• Siemens or Allen-Bradley PLC
• PackML compliant
• Machine Directive 2006/42/EC and
(EMC) Directive 2014/30/EU
Full System
Case packing system key features:
The robotic case packing system is a valuable addition to the production process, providing an all-in-one packing solution. It packs finished products from the middle of the line into boxes for continued processing or diversion onto a different line to be eventually palletized. It reduces throughput times, streamline operations and boost the efficiency of factories. These product cases can also be used for long-term storage or for direct transport to warehouses and customer delivery sites.
Full System
Cobot solution for carton loading key features:
Cobot solution for carton loading specification:
• Average cycle time: 40 s per bundle, 20 s per
interlayer
• Configurations: Left or right hand-side
• Changeover of SKUs or line: Auto recipe
download, location agility
• Pallet height: max. 1.4 m / 1.7 m using a 500
or 800mm actuator
• Customized gripper with vision system and trimming module
• Power supply: 110 VAC / 230 VAC
• Max. 1200 VA
• Pallet space for Euro (800 x 1200 mm),
US (1067 x 1067 mm), UK (1200 x 1000 mm)
• Emergency stop
The company is renowned for its immense experience in integrating cobot solutions into production lines, having deployed over 700 unique robotic applications in various industries. Not only do they emphasize the importance of operator safety, they also ensure that their cobotic cells adhere to ISO TS 15066 standards. This includes a rigorous screening process including third-party testing, ensuring all drafts of the system are safe and secure before implementation. As an example of this commitment to safety, their automated carton loading solution features numerous safeguards to protect operators and maximize productivity.
Full System
Container palletizing solution key features:
● Easy to transport
The container palletizing solution is the perfect way to simplify supply chain tasks. Installed with a boom truck, it is ready for operation quickly and conveniently, streamlining processes so that you can focus on getting the job done quickly and efficiently. This solution saves time and money by eliminating the need for manual labor. It also reduces damage from manual loading of pallets. It’s also designed to be low-maintenance and easy to use. With this in mind, it’s no wonder that so many companies are investing in this innovative solution for their businesses.
● 7 boxes per minute
Our palletizing solution offers customers a unique and versatile way of transporting their goods. It works with any type of boxes and employs an innovative tongue and groove system to create secure pallets that ensure the safety of your products. This method is becoming increasingly popular with businesses across many industries for its ease of use and cost-effectiveness.
Full System
Palletizing solution for boxes main elements:
● Kuka KR210
The KUKA KR210 6-axis industrial anthropomorphic robot we are utilizing is specially equipped with a high-powered KRC2 controller, ensuring optimal performance. With this system, we can handle products with incredible speed and accuracy; even more so than traditional manual box palletizers. All the necessary sensors and physical stops provide the robot with exact product location coordinates. This allows us to automate these processes quickly and precisely in line with the quickening pace of industry workflow demands.
● Clamp tool
The innovative clamp tool is a specialized box palletizer designed and configured to capture and deliver boxes with ease. This machine works by using a system of compression blades that removes the boxes from a capture table. These features provide better control over the process ensuring accuracy and reliability for every job that requires material handling. Furthermore, the tools are safe and user-friendly, so any operator can understand how to use them quickly and efficiently. The clamp tool certainly makes the process of moving heavy boxes much faster and easier than other manual methods used in logistics and transportation.
● Modular belt conveyor
A palletizing solution for boxes, using a specially configured motorized modular transport belt, provides the ultimate precision in product handling. Equipped with the necessary stops and defenses to enable optimal gripping, as well as sensors and physical stops to provide the robot with information on positioning of the product, this machinery offers an efficient automated means to move materials quickly and accurately. With its low risk factor and increased safety by computer and technology integration when it comes to manipulating objects, this type of machinery is sure to play a growing role in industrial steps around the globe.
Full System
Cobot Palletizer сonfigurable solution:
You can choose your application components, several options for the following:
• Software for palletizing
• 7th axes lifter
• Pallet fixture
• Cobot
• gripper
Cobot Palletizer key features:
• Easy friendly palletizing software
• Grippers with wide stroke, includes integrated vacuum for handling slip sheets. Arms are also customizable
• 7th axes robot lifter:
High payload lift, precise positioning, compatible to several robot brand and size. The robot lifter is ideal to use in any application that require any additional vertical lift
• Pallet fixture:
Can resist any stroke from stackers. Make the palletizing application more stable.
• The solution is compatible for UR, Kuka, Kawasaki, Fanuc, Doosan, Yaskawa, Nachi, ABB cobots and many more.
Full System
Our hardware and software engineering company helps the industry become more productive and efficient through our innovative industrial engineering and software solutions. Our passion for creating reliable and easy-to-use products is evident in the emphasis we place on quality and honesty in everything we do. By integrating software and hardware and incorporating modern technologies, we strive to put the needs of our clients first. As a system integrator of FANUC industrial robots, we can offer flexible and dependable Fanuc palletizing solution.
Our Fanuc palletizing solution goes with turnkey integration services.
Trust us to help your business reach its full potential.
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