The advanced palletizing cells, based on cobot technology, are an excellent way of automating warehouse operations with minimal investment. These cobot based palletizing cells provide multiple benefits while ensuring safe production and logistics environment. Compact and lightweight, they are easier to install and configure than traditional industrial robot-based cells. In addition, the associated footprint is significantly lower by over 50% compared to cells with industrial robots, and no additional fence system or cage is required for safety reasons. Operators can work side-by-side with the robot without any worries about their safety. Being low in operating costs with a two-in-one power supply of 110 V and 230 V and having an internal vacuum pump that doesn’t require any external air supply makes these advanced palletizing cells an attractive technology solution for businesses interested in automating their warehouse processes.
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Cobot based palletizing cell key features:
• Modular, easy to move
• Collaborative and continuous operations
• No fence system needed
• Fast ROI and low operating cost
• Easy to install and configure
• Easy line design and simulation
Cobot based palletizing cell technical specifications
• Single-pick or multi-pick vacuum gripper
• Adjustable in-feed conveyor height
• Control cabinet with single phase
110 / 230 VAC power supply
• Integrated vacuum generation
• Quick relocation with docking station
• Easy pallet pattern generation with
intuitive tablet application
A palletizing cell is the perfect choice for businesses looking to increase efficiency through automation. Not only is it simple to install and configure, but it also eliminates the need for a fence system while still offering collaborative and continuous operations. Furthermore, it is modular making it easy to move around and adapts rapidly to different production lines with its easy line design and simulation feature. With fast return of investment and low operating costs, a cobot based palletizing cell has everything you need to revolutionize productivity in any environment.
# of Axes | 6-axes |
---|---|
Type of system | Collaborative |
Payload (kg) | 12 |
Country of origin | Spain |
Country of shipment | Spain |
Vendor | SP0391 |
Application | Full System, Palletizing |
Industry | Agriculture, Food & Beverage |
Mounting | Floor-mounted |
About Vendor | |
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Compact mobile palletizer key features:
• No advanced programming or skills needed.
• Safe coexistence and continuous operations.
• Easy to integrate and relocate for
flexible production planning.
• Quick to configure and troubleshoot, reducing
downtime and repair time savings.
Compact mobile palletizer technical specifications:
• Payload: Up to 15 kg
• Capacity: Up to 12 cycles/min
• Pallet sizes: EUR, INDU, US, JPN and AUS
• Pallet height: Up to 2.2 m
(depending on pallet size)
• Product: Closed box (WxLxH) from
140x200x110 mm to 480x600x480 mm
• Footprint: 3.9×4.1 m including infeed
• Robot arm: KUKA or FANUC
• Gripper: Suction cups, single or double pick
• Infeed conveyor: 24VDC roller
conveyor (left , straight or right)
• 3x400VAC 50Hz 32A or 3x480VAC 60Hz 30A
• 6 Bar / 300 Nl/min when vacuum is used
• SICK safety scanners and curtains
• Siemens or Allen-Bradley PLC
• PackML compliant
• Machine Directive 2006/42/EC and
(EMC) Directive 2014/30/EU
Case packing system key features:
The robotic case packing system is a valuable addition to the production process, providing an all-in-one packing solution. It packs finished products from the middle of the line into boxes for continued processing or diversion onto a different line to be eventually palletized. It reduces throughput times, streamline operations and boost the efficiency of factories. These product cases can also be used for long-term storage or for direct transport to warehouses and customer delivery sites.
Our products are packaged with care to ensure maximum protection during transportation and storage. For products on a pallet, we use rigid plastic tubs that are perfect for suction cup picking and lip support, with each stack weighing up to 3 kg and stacking up to 700 mm. For products in a cardboard box, our cups and pints are also rigid enough for suction cup picking, yet stable enough to be picked up by the bottom cup. Each stack can hold up to 2 kg and stack up to 700 mm. No matter the packaging, we ensure that our products arrive at their destination safely and securely. Our pallets come in two sizes, UK 1000 x 1200 [mm] and EUR 800 x 1200 [mm], to accommodate different storage and transportation needs.
Cobot solution for carton loading key features:
Cobot solution for carton loading specification:
• Average cycle time: 40 s per bundle, 20 s per
interlayer
• Configurations: Left or right hand-side
• Changeover of SKUs or line: Auto recipe
download, location agility
• Pallet height: max. 1.4 m / 1.7 m using a 500
or 800mm actuator
• Customized gripper with vision system and trimming module
• Power supply: 110 VAC / 230 VAC
• Max. 1200 VA
• Pallet space for Euro (800 x 1200 mm),
US (1067 x 1067 mm), UK (1200 x 1000 mm)
• Emergency stop
The company is renowned for its immense experience in integrating cobot solutions into production lines, having deployed over 700 unique robotic applications in various industries. Not only do they emphasize the importance of operator safety, they also ensure that their cobotic cells adhere to ISO TS 15066 standards. This includes a rigorous screening process including third-party testing, ensuring all drafts of the system are safe and secure before implementation. As an example of this commitment to safety, their automated carton loading solution features numerous safeguards to protect operators and maximize productivity.
Case packing system key features:
The robotic case packing system is a valuable addition to the production process, providing an all-in-one packing solution. It packs finished products from the middle of the line into boxes for continued processing or diversion onto a different line to be eventually palletized. It reduces throughput times, streamline operations and boost the efficiency of factories. These product cases can also be used for long-term storage or for direct transport to warehouses and customer delivery sites.
The Folding boxes solution is a must-have for small and medium-sized businesses in the food, agriculture, pharmaceutical, and health industries. This system has been specifically designed to handle various box dimensions and prepare them for product filling on the belt.
With the Folding boxes solution, you can say goodbye to the hassle of manually folding boxes which can be time-consuming and exhausting.
The efficiency that comes with this system will go a long way in boosting productivity and ultimately, customer satisfaction. Get the Folding boxes solution today and let it take care of your packaging needs!
The turnkey solution includes the following:
• Cobot / cobot arm
• Gripper
• Box forming system
• A base to station the robot
• Efficient safety system
• Installation
• Configuration
• Certification to EU standards
• Training on site
This service is ideal for automating the preparation task, opening and placing boxes in an industrial environment. Folding boxes and placing is a key step in the production line, and it is often delayed due to the lack of workforce. Therefore this is an amazing tool to get this production step smoothier.
With a cycle of 8 seconds per box, the machine opens, forms, tapes and places the boxes on the line much faster and more efficiently than a human operator.
Furthermore, the system is designed to be as flexible as possible. A human operator can easily reconfigure it using a touch pad. He can place it on another chain for example, allowing the solution to work on several chains, in small or medium series. Similarly, the solution is easily reconfigurable for different types and sizes of boxes and thus will best adapt to customer needs.
Kuka has recently introduced an innovative depalletizing system that promises to revolutionize the manufacturing industry. The allows to streamline the process of removing goods from a pallet and placing them on a conveyor or other transport mechanism. This advanced system leverages Kuka’s expertise in robotics, allowing manufacturers to automate this tedious and physically demanding task to improve productivity, efficiency and ultimately increase profits. With the use of Kuka’s depalletizing solution, businesses can benefit from a faster throughput, reduced labor costs, and increased accuracy in the placement of goods. The ability to seamlessly integrate the system with other equipment and software makes for a versatile customized solution based on a business’s specific needs.
IRB 2400 is a dedicated high performance robot for process applications where the required accuracies are very demanding.
The robust construction and use of minimum parts contribute to high reliability and long intervals between maintenance.
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