Carton loaders are a convenient solution that can save time and labor costs in a production line. The machine removes products from their stationary position, allowing them to be placed directly onto the conveyor belt or packaging machine. This reduces or even eliminates the need for manual unloading of products at the start of the production process. Additionally, some carton loaders have been designed with a cobot solution to help with compliance, repeatability, and upscaling of production. The cobot solution is an efficient alternative to manual loading processes, enabling businesses to reduce time and labor costs while streamlining processes further down the line.
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Cobot solution for carton loading key features:
Cobot solution for carton loading specification:
• Average cycle time: 40 s per bundle, 20 s per
interlayer
• Configurations: Left or right hand-side
• Changeover of SKUs or line: Auto recipe
download, location agility
• Pallet height: max. 1.4 m / 1.7 m using a 500
or 800mm actuator
• Customized gripper with vision system and trimming module
• Power supply: 110 VAC / 230 VAC
• Max. 1200 VA
• Pallet space for Euro (800 x 1200 mm),
US (1067 x 1067 mm), UK (1200 x 1000 mm)
• Emergency stop
The company is renowned for its immense experience in integrating cobot solutions into production lines, having deployed over 700 unique robotic applications in various industries. Not only do they emphasize the importance of operator safety, they also ensure that their cobotic cells adhere to ISO TS 15066 standards. This includes a rigorous screening process including third-party testing, ensuring all drafts of the system are safe and secure before implementation. As an example of this commitment to safety, their automated carton loading solution features numerous safeguards to protect operators and maximize productivity.
# of Axes | 6-axes |
---|---|
Type of system | Collaborative |
Payload (kg) | 7 |
Country of origin | Spain |
Country of shipment | Spain |
Vendor | SP0391 |
Application | Full System, Loading |
Industry | Agriculture, Food & Beverage |
Brand / Manufacturer | |
Mounting | Floor-mounted |
Other features | Compact |
About Vendor | |
Comments |
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Cobot based palletizing cell key features:
• Modular, easy to move
• Collaborative and continuous operations
• No fence system needed
• Fast ROI and low operating cost
• Easy to install and configure
• Easy line design and simulation
Cobot based palletizing cell technical specifications
• Single-pick or multi-pick vacuum gripper
• Adjustable in-feed conveyor height
• Control cabinet with single phase
110 / 230 VAC power supply
• Integrated vacuum generation
• Quick relocation with docking station
• Easy pallet pattern generation with
intuitive tablet application
A palletizing cell is the perfect choice for businesses looking to increase efficiency through automation. Not only is it simple to install and configure, but it also eliminates the need for a fence system while still offering collaborative and continuous operations. Furthermore, it is modular making it easy to move around and adapts rapidly to different production lines with its easy line design and simulation feature. With fast return of investment and low operating costs, a cobot based palletizing cell has everything you need to revolutionize productivity in any environment.
Case packing system key features:
The robotic case packing system is a valuable addition to the production process, providing an all-in-one packing solution. It packs finished products from the middle of the line into boxes for continued processing or diversion onto a different line to be eventually palletized. It reduces throughput times, streamline operations and boost the efficiency of factories. These product cases can also be used for long-term storage or for direct transport to warehouses and customer delivery sites.
Our products are packaged with care to ensure maximum protection during transportation and storage. For products on a pallet, we use rigid plastic tubs that are perfect for suction cup picking and lip support, with each stack weighing up to 3 kg and stacking up to 700 mm. For products in a cardboard box, our cups and pints are also rigid enough for suction cup picking, yet stable enough to be picked up by the bottom cup. Each stack can hold up to 2 kg and stack up to 700 mm. No matter the packaging, we ensure that our products arrive at their destination safely and securely. Our pallets come in two sizes, UK 1000 x 1200 [mm] and EUR 800 x 1200 [mm], to accommodate different storage and transportation needs.
Compact mobile palletizer key features:
• No advanced programming or skills needed.
• Safe coexistence and continuous operations.
• Easy to integrate and relocate for
flexible production planning.
• Quick to configure and troubleshoot, reducing
downtime and repair time savings.
Compact mobile palletizer technical specifications:
• Payload: Up to 15 kg
• Capacity: Up to 12 cycles/min
• Pallet sizes: EUR, INDU, US, JPN and AUS
• Pallet height: Up to 2.2 m
(depending on pallet size)
• Product: Closed box (WxLxH) from
140x200x110 mm to 480x600x480 mm
• Footprint: 3.9×4.1 m including infeed
• Robot arm: KUKA or FANUC
• Gripper: Suction cups, single or double pick
• Infeed conveyor: 24VDC roller
conveyor (left , straight or right)
• 3x400VAC 50Hz 32A or 3x480VAC 60Hz 30A
• 6 Bar / 300 Nl/min when vacuum is used
• SICK safety scanners and curtains
• Siemens or Allen-Bradley PLC
• PackML compliant
• Machine Directive 2006/42/EC and
(EMC) Directive 2014/30/EU
Our products are packaged with care to ensure maximum protection during transportation and storage. For products on a pallet, we use rigid plastic tubs that are perfect for suction cup picking and lip support, with each stack weighing up to 3 kg and stacking up to 700 mm. For products in a cardboard box, our cups and pints are also rigid enough for suction cup picking, yet stable enough to be picked up by the bottom cup. Each stack can hold up to 2 kg and stack up to 700 mm. No matter the packaging, we ensure that our products arrive at their destination safely and securely. Our pallets come in two sizes, UK 1000 x 1200 [mm] and EUR 800 x 1200 [mm], to accommodate different storage and transportation needs.
Cobot Palletizing Solution Key features:
• adjustable vacuum suction cup
• lifting shaft
• safe and easy-to-use collaborative robot arm
• simple operation of the control box
• pallet detection sensor
Key characteristics:
Gripper: Vacuum Suction Cup
• Max. Payload: 8 kg
• Min. Box Dimensions (Length x Width x Height) 120 mm x 120 mm x 120 mm
• Capacity Up to 7 boxes/objects per minute
• Pallet Height 300 mm – 1800 mm
• Max Pallet Width 1219 mm
• Max Pallet Depth 1219 mm
• Max Lifting Speed 80 mm/s
• Device Weight 400 kg
• Power Supply 100-240V AC, 50/60 Hz
Cobot palletizing solution is the perfect blend of hardware, software, and intuitive CR series robot arms to maximize installation times and accelerate your production efficiency. This user-friendly combination delivers an all-in-one solution with no programming skills necessary, and can be quickly deployed into multiple industries such as healthcare, chemicals, food and beverage, and logistics. The hardware’s flexible design provides cost-effective solutions tailored to all industrial needs right out of the box. Streamline operations today with this smart system for maximum output performance.
Cobot Palletizer сonfigurable solution:
You can choose your application components, several options for the following:
• Software for palletizing
• 7th axes lifter
• Pallet fixture
• Cobot
• gripper
Cobot Palletizer key features:
• Easy friendly palletizing software
• Grippers with wide stroke, includes integrated vacuum for handling slip sheets. Arms are also customizable
• 7th axes robot lifter:
High payload lift, precise positioning, compatible to several robot brand and size. The robot lifter is ideal to use in any application that require any additional vertical lift
• Pallet fixture:
Can resist any stroke from stackers. Make the palletizing application more stable.
• The solution is compatible for UR, Kuka, Kawasaki, Fanuc, Doosan, Yaskawa, Nachi, ABB cobots and many more.
The world of robotics is constantly expanding and advancing, and one solution that has gained popularity in recent years is robotic depalletizing.
The use of a Fanuc robot in this process provides an efficient and reliable method for safely removing products or materials from their packaging, which can be a time-consuming and labor-intensive task for humans alone. Integration services are also an important part of the equation, as PLC programming and robot cell design need to be tailored to the specific needs of each individual company.
Additional infrastructure, such as machine vision for inspection and quality control, rounds out this impressive service portfolio. With a robotic depalletizing solution based on a Fanuc robot, companies can enjoy increased productivity and streamlined operations, all while minimizing human error and maximizing safety.
We offer a Robotic Depalletizing Solution with turnkey integration solution.
This lightweight robot features a slim wrist, rigid arm and small footprint.
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