The new palletizing cell is the perfect solution for organizations looking for a compact and mobile unit to suit their production. Suitable for palletizing closed boxes within the FMCG and logistics industry, this semi-open palletizer possesses an advanced safety system designed to allow safe coexistence between the robot and its operators. To ensure uninterrupted productivity, it is equipped with two pallet positions which allow for a seamless transition when exchanging pallets – no more unnecessary downtime! What’s even better, is that the mainframe does not have to be attached to the floor, allowing users to move it around as needed with ease. Plus, with Robot Config installed, it takes less than 10 minutes per program to design and load new pallet patterns, requiring no additional programming skills.
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Compact mobile palletizer key features:
• No advanced programming or skills needed.
• Safe coexistence and continuous operations.
• Easy to integrate and relocate for
flexible production planning.
• Quick to configure and troubleshoot, reducing
downtime and repair time savings.
Compact mobile palletizer technical specifications:
• Payload: Up to 15 kg
• Capacity: Up to 12 cycles/min
• Pallet sizes: EUR, INDU, US, JPN and AUS
• Pallet height: Up to 2.2 m
(depending on pallet size)
• Product: Closed box (WxLxH) from
140x200x110 mm to 480x600x480 mm
• Footprint: 3.9×4.1 m including infeed
• Robot arm: KUKA or FANUC
• Gripper: Suction cups, single or double pick
• Infeed conveyor: 24VDC roller
conveyor (left , straight or right)
• 3x400VAC 50Hz 32A or 3x480VAC 60Hz 30A
• 6 Bar / 300 Nl/min when vacuum is used
• SICK safety scanners and curtains
• Siemens or Allen-Bradley PLC
• PackML compliant
• Machine Directive 2006/42/EC and
(EMC) Directive 2014/30/EU
# of Axes | 6-axes |
---|---|
Type of system | Articulated |
Payload (kg) | 15 |
Country of origin | Spain |
Country of shipment | Spain |
Vendor | SP0391 |
Application | Full System, Palletizing |
Industry | Agriculture, Food & Beverage |
Mounting | Floor-mounted |
About Vendor | |
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Our products are packaged with care to ensure maximum protection during transportation and storage. For products on a pallet, we use rigid plastic tubs that are perfect for suction cup picking and lip support, with each stack weighing up to 3 kg and stacking up to 700 mm. For products in a cardboard box, our cups and pints are also rigid enough for suction cup picking, yet stable enough to be picked up by the bottom cup. Each stack can hold up to 2 kg and stack up to 700 mm. No matter the packaging, we ensure that our products arrive at their destination safely and securely. Our pallets come in two sizes, UK 1000 x 1200 [mm] and EUR 800 x 1200 [mm], to accommodate different storage and transportation needs.
Cobot solution for carton loading key features:
Cobot solution for carton loading specification:
• Average cycle time: 40 s per bundle, 20 s per
interlayer
• Configurations: Left or right hand-side
• Changeover of SKUs or line: Auto recipe
download, location agility
• Pallet height: max. 1.4 m / 1.7 m using a 500
or 800mm actuator
• Customized gripper with vision system and trimming module
• Power supply: 110 VAC / 230 VAC
• Max. 1200 VA
• Pallet space for Euro (800 x 1200 mm),
US (1067 x 1067 mm), UK (1200 x 1000 mm)
• Emergency stop
The company is renowned for its immense experience in integrating cobot solutions into production lines, having deployed over 700 unique robotic applications in various industries. Not only do they emphasize the importance of operator safety, they also ensure that their cobotic cells adhere to ISO TS 15066 standards. This includes a rigorous screening process including third-party testing, ensuring all drafts of the system are safe and secure before implementation. As an example of this commitment to safety, their automated carton loading solution features numerous safeguards to protect operators and maximize productivity.
Cobot based palletizing cell key features:
• Modular, easy to move
• Collaborative and continuous operations
• No fence system needed
• Fast ROI and low operating cost
• Easy to install and configure
• Easy line design and simulation
Cobot based palletizing cell technical specifications
• Single-pick or multi-pick vacuum gripper
• Adjustable in-feed conveyor height
• Control cabinet with single phase
110 / 230 VAC power supply
• Integrated vacuum generation
• Quick relocation with docking station
• Easy pallet pattern generation with
intuitive tablet application
A palletizing cell is the perfect choice for businesses looking to increase efficiency through automation. Not only is it simple to install and configure, but it also eliminates the need for a fence system while still offering collaborative and continuous operations. Furthermore, it is modular making it easy to move around and adapts rapidly to different production lines with its easy line design and simulation feature. With fast return of investment and low operating costs, a cobot based palletizing cell has everything you need to revolutionize productivity in any environment.
Case packing system key features:
The robotic case packing system is a valuable addition to the production process, providing an all-in-one packing solution. It packs finished products from the middle of the line into boxes for continued processing or diversion onto a different line to be eventually palletized. It reduces throughput times, streamline operations and boost the efficiency of factories. These product cases can also be used for long-term storage or for direct transport to warehouses and customer delivery sites.
Container palletizing solution key features:
● Easy to transport
The container palletizing solution is the perfect way to simplify supply chain tasks. Installed with a boom truck, it is ready for operation quickly and conveniently, streamlining processes so that you can focus on getting the job done quickly and efficiently. This solution saves time and money by eliminating the need for manual labor. It also reduces damage from manual loading of pallets. It’s also designed to be low-maintenance and easy to use. With this in mind, it’s no wonder that so many companies are investing in this innovative solution for their businesses.
● 7 boxes per minute
Our palletizing solution offers customers a unique and versatile way of transporting their goods. It works with any type of boxes and employs an innovative tongue and groove system to create secure pallets that ensure the safety of your products. This method is becoming increasingly popular with businesses across many industries for its ease of use and cost-effectiveness.
Palletizing solution with UR cobot key features:
The turnkey solution includes the following:
• Cobot / cobot arm
• Gripper
• Box forming system
• A base to station the robot
• Efficient safety system
• Installation
• Configuration
• Certification to EU standards
• Training on site
This service is ideal for automating the preparation task, opening and placing boxes in an industrial environment. Folding boxes and placing is a key step in the production line, and it is often delayed due to the lack of workforce. Therefore this is an amazing tool to get this production step smoothier.
With a cycle of 8 seconds per box, the machine opens, forms, tapes and places the boxes on the line much faster and more efficiently than a human operator.
Furthermore, the system is designed to be as flexible as possible. A human operator can easily reconfigure it using a touch pad. He can place it on another chain for example, allowing the solution to work on several chains, in small or medium series. Similarly, the solution is easily reconfigurable for different types and sizes of boxes and thus will best adapt to customer needs.
Palletizing Robotic Cell Key features:
• Dimensions: 1000 x 1300mm
• Weight: 250kg
• Reach: 1300mm
• Load capacity: 10kg
Pallet type:
EU 1, EU 2, EU 6, US 1, US 2, AU 1, ASIA 1
• Box dimension: min 200 x 200mm
• Cycle time: Up to 10 cycles/min
• Max height: 2.25 m
• Inputs and outputs:
2 digital inputs
2 digital outputs
3 security digital inputs
• Ethernet (RJ45)
• Input voltage: 230VAC
• Transportable: With pallet trucks or forklift
• Air: inlet 6 Bar, diameter 10
Palletizing Robotic Cell Standard equipment:
• UR 10 robot
• Telescopic column 900 mm
• Vacuum system
• Palletizing Software
Kuka has recently introduced an innovative depalletizing system that promises to revolutionize the manufacturing industry. The allows to streamline the process of removing goods from a pallet and placing them on a conveyor or other transport mechanism. This advanced system leverages Kuka’s expertise in robotics, allowing manufacturers to automate this tedious and physically demanding task to improve productivity, efficiency and ultimately increase profits. With the use of Kuka’s depalletizing solution, businesses can benefit from a faster throughput, reduced labor costs, and increased accuracy in the placement of goods. The ability to seamlessly integrate the system with other equipment and software makes for a versatile customized solution based on a business’s specific needs.
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