We Will Create A Virtual Design Of Your Production Line
Assembly
The company designs and produces production lines and production stations for several applications such as pick and place, palletizing,
packaging, gluing etc..
They are specialized in robotic stations with conveyors. In order to make the procedure more efficient, the company created a 3D vision system, to make the task easier. The robot knows its position while scanning.
With the 3D vision system implemented by the company, cameras and sensors are not required anymore.
The system is controlled by a controller. The kit is installed on the robot. The kit is scanning, it becomes the
eyes of the robot, and the information is sent, so that the robot knows and can measure the length and the task
to be done.
The company has completed projects on programming:
• Conveying – Van body transfer station
Description of the solution:
Station built with two Kuka robots. The robots in synchronous mode take a car body from the process line. After reorienting, the robots stop so that the operator can manually mount the parts on the bottom of the vehicle. When the body is ready, the robots return the body to the line.
• Welding – Bumper welding station for passenger car,
Electrical design and installation,
Programming of controllers, operator panel and peripheral devices, Robot programming
Description of the solution:
Station built with a two-position rotary table and two ABB robots.
Welding equipment is supplied by Harms&Wende. The operator assembles the components on the different sides of the rotary table in a sequence, at the same time the robots inside the station weld the components together.
• Welding – Robotic welding station for training equipment:
Design and fabrication of robotic cell including instrumentation. Mechanical and electrical design and installation, Programming of controllers, operator panel and peripheral devices, Programming of robots.
Project Accomplished:
• Audi Neckarsulm AU58x
• Audi Ingolstadt AU492/AU493RS
• Audi Ingolstadt AU492 & AU493 integration of new A4 and A5
• Audi Gyor A3 /TT (project 37x /33x)
• VW Up!
• BMW Pretoria South Africa
• Magna Bopfingen
• Audi Changchun China
• Mercedes Rastatt
• Porsche PO513 (J1) – Thyssen M?hlacker
• Audi38X
• Daimler – DAGEB4xx Batteriefertigung
Certifications:
• First level in robots programming and maintenance course.
• Attendance certificate Yokogawa for Centum 3000 Engineering, Maintenance & Operator training
• Fanuc Robotics – first level in robots programming and maintenance course + VASS standard
• Kuka Robot Programing KRC2, KRC4, VKRC2, VKRC4
• ABB robot programming
• VAS Certification – VKR C4
Palletizing
Some Key features
• Remote access for LAN communication via VNC
• Remote access for WAN communication via VNC in combination with a secure VPN connection
• Reverse remote access direction possibility
• Access to Universal Robots operation system remote (SSH)
• Backup of Universal Robots program to USB stick
Pick & Place
Some Key features:
• Robot Adept Quattro s650 – Diameter: 1300 mm
• 2kg Payload
• 250mm Z axis
• SmartController CX
• Food safe mad top infeed conveyor, with encoder – Dimensions: 3930x410x935mm
• Food safe structure (Stainless steel), including complete and hygienic electrical cabinet – Dimensions: 2200x1800x2400mm
• Double box outfeed conveyor, with encoder
• Software Included – With HMI
• Air preparation unit
• Two doors with safety switchs
All robotics components are tested in their laboratories.
Some key features on brackets options:
• Cobot brackets with Mounting bracket
○ Polymer bracket
○ 1m hook and loop strip
○ Mounting bracket with and without strain relief
○ Suitable for triflex cable, size 30 & 40
○ Silicone-free
• Basic cobot brackets
○ Polymer bracket
○ 1m hook and loop strip
○ Suitable for energy chains and protective hoses on cobot arms
○ Silicone-free
• Cobot brackets with protector
○ Polymer bracket
○ 1m hook and loop strip
○ Protector size 40
○ Suitable for triflex cable, size 30 & 40
○ Silicone-free
• Cobot brackets with PMA Clip
○ Polymer bracket
○ 1m hook and loop strip
○ PMA Clip
○ Suitable for all protective hoses with the following diameters:
Ø17mm, Ø23mm, Ø29mm, Ø36mm and Ø48mm
○ Silicone-free
Palletizing
Some key features:
• Maximum speed of the robot lifter: 100 mm/s
• Maximum reach of the robot lifter: 900 mm
• Payload of the robot lifter: 100 kg
• Ensures precise positioning of boxes, even at high speeds
• Easy friendly to operate and initialize
• Manual available in many languages
Description of initialization:
• Power cycle
• Move the lifter to 164 mm to 55 mm/s
• Measure the distance from the robot lifter’s flange to the base of it.
• Initialize the lifter
• Move it again to 164 mm with 55 mm/s and measure the distance.
• Compare the results.
A robotic engineer, 3D Simulation Expert and a Web Developer with of over 10 years experience in the field of robotics.
Within the robotic industry he has experience especially in these applications:
Within Franka Emika:
o Development of robotic applications for common industrial use cases. The aim is to create reusable building blocks, based on Franka Emika’s application concept, which can be parameterized with a web-based interface to work in different use-cases.
o Giving regular training courses for Franka Emika’s App Development SDK to partners and customers.
o Supporting Franka Emika’s customers with implementing robotic assembly solutions: From prototype development to supporting the implementation at the production line.
Within Kuka:
o Kick-starting proof-of-concepts for robotic assembly solutions for aerospace customers.
o Engineer smart and cost effective robotic assembly solutions.
o Manage development projects related to automatic sealant application on aircraft panels and parts.
Depalletizing
Kuka has recently introduced an innovative depalletizing system that promises to revolutionize the manufacturing industry. The allows to streamline the process of removing goods from a pallet and placing them on a conveyor or other transport mechanism. This advanced system leverages Kuka’s expertise in robotics, allowing manufacturers to automate this tedious and physically demanding task to improve productivity, efficiency and ultimately increase profits. With the use of Kuka’s depalletizing solution, businesses can benefit from a faster throughput, reduced labor costs, and increased accuracy in the placement of goods. The ability to seamlessly integrate the system with other equipment and software makes for a versatile customized solution based on a business’s specific needs.
Depalletizing
The world of robotics is constantly expanding and advancing, and one solution that has gained popularity in recent years is robotic depalletizing.
The use of a Fanuc robot in this process provides an efficient and reliable method for safely removing products or materials from their packaging, which can be a time-consuming and labor-intensive task for humans alone. Integration services are also an important part of the equation, as PLC programming and robot cell design need to be tailored to the specific needs of each individual company.
Additional infrastructure, such as machine vision for inspection and quality control, rounds out this impressive service portfolio. With a robotic depalletizing solution based on a Fanuc robot, companies can enjoy increased productivity and streamlined operations, all while minimizing human error and maximizing safety.
We offer a Robotic Depalletizing Solution with turnkey integration solution.
Cobots
These grippers are designed to be lightweight, durable, and customizable,
making them ideal for a wide range of industrial and laboratory applications.
These grippers are specially developed for use with collaborating robots (cobots)
and are built using the cobot gripper kit.
They are certified and designed to work seamlessly with cobot systems.
Lightweight: The Grippers for cobots are 3D printed using high-strength, lightweight materials,
making them easy to manipulate and reducing the load on the cobot’s arm.
Safe for human interaction: The grippers are designed to be compliant and safe for use
in collaborative environments where humans and robots work together.
Durable: The grippers are designed to withstand the rigors of industrial environments
and provide long-lasting performance.
Full System
Robotic palletizing solutions have revolutionized the material handling industry. The Kuka robot-based system is no exception. With its advanced programming and intelligent design, this palletizing solution offers an efficient and cost-effective method for stacking and organization of products on a pallet. It allows to streamline the process and reduce labor costs. Kuka robots are famous for their precision, and their ability to handle heavy loads with speed and agility, making them an ideal choice for palletizing tasks. The Kuka-based palletizing system is easy to integrate with existing production lines and to customize to meet specific requirements, allowing businesses to enjoy the benefits of automation without sacrificing flexibility. Whether in the food industry, manufacturing, or other sectors, the Kuka robot-based palletizing solution offers a reliable and efficient solution for businesses looking to improve their warehousing and logistics operations.
Full System
A Kuka based robotic palletizing solution is an innovative technology that uses automation to streamline the palletizing process. No longer do workers have to manually move heavy boxes, this robotic solution takes care of the heavy lifting. The Kuka robot, a six-axis robot arm, accurately picks up boxes, stacks them in precise patterns, and carefully places them onto pallets. Palletizing is a crucial process in the manufacturing industry, and this technology is quickly becoming the solution of choice for manufacturers worldwide. It’s efficient, reliable, and cost-effective. This technology helps to quickly store and stack bulky items, and boxes, saving businesses significant amounts of time and money.
Robot Components
This solder controller is very effective and easy to maintain. It is a stand-alone solution, that can be bought individually.
Quick connection and easy programming makes the product user-friendly. Robotic soldering is also a significant energy saving. Built-in standby menu allows you to lower the temperature so that you do not needlessly heat the soldering tip while waiting. Retooling soldering head is only a tip replacement, so it’s very easy.
The solder controller is great for lead soldering and lead-free soldering. The built-in tip cleaning system is an additional advantage. Additional options include a calibration system and a temperature measurement with a pyrometer. The company ensures high process repeatability and excellent temperature control.
This tool changer series is able to lift up to 150 Kg.
Possibility to quick disconnect, I/O, air, water, weld power, servo power, vacuum lines. This series contains a simple locking mechanism that comes with a lifetime warranty, the best weight to payload ratio in the industry, and hard anodize for a better and longer use.
Some key features:
• Speed: Change end effectors in seconds
• Strength: Ideal to any robot application due to its locking mechanism
• Performance: Time saving due to integrated air ports and electrical connectors that provide immediate power to the system and vanishes manual re-connection of air lines or sensors
• Ports: 12-15 pin
Electrical and 4 Pneumatic Ports
Associations:
• Tool changer 30
Combined Weight: 0.34 Kg [0.75 lbs]
Max. Payload: 13.6 Kg [30 lbs]
Max. Moment: 22.6 Nm [200 in-lbs]
• Tool changer 60
Combined Weight: 1.27 Kg [2.8 lbs]
Max. Payload: 27 Kg [60 lbs]
Max. Moment: 88.1 Nm [780 in-lbs]
• Tool changer -60-10P
Combined Weight: 3.2 Kg [7.1 lbs]
Max. Payload: 68 Kg [150 lbs]
Max. Moment: 215 Nm [1900 in-lbs
• Tool changer 150
Combined Weight: 3.2 Kg [7.1 lbs]
Max. Payload: 68 Kg [150 lbs]
Max. Moment: 215 Nm [1900 in-lbs]
This tool changer series is able to lift up to 550 Kg.
Possibility to quick disconnect, I/O, air, water, weld power, servo power, vacuum lines.
Due to its high level of flexibility, this series allows accommodating up to 4 optional modules to be picked up among a wide range of choice, 6 patented roller mechanisms that provide a low stress and highly rigid locking capability, and accommodations for the two halves to couple and to be safe in case of air failure.
Some key features:
• Speed: Change end effectors in seconds
• Payload: from 90 to 550 kg
• Strength: Ideal to any robot application due to its locking mechanism
• Performance: Time saving due to integrated air ports and electrical connectors that provide immediate power to the system and vanishes manual re-connection of air lines or sensors
• Ports: 19 pin Electrical and 6 Pneumatic Ports
Associations:
• Tool changer-200
Combined Weight: 3 Kg [6.7 lb]
Max. Payload: 90 Kg [200 lb]
Max. Moment: 810 Nm [7200 in-lb]
• Tool changer -400
Combined Weight: 4.7 Kg [10.4 lb]
Max. Payload: 180 Kg [400 lb]
Max. Moment: 1580 Nm [14000 in-lb]
• Tool changer -800
Combined Weight: 7.1 Kg [15.8 lb]
Max. Payload: 360 Kg [800 lb]
Max. Moment: 2490 Nm [22000 in-lb]
• Tool changer-1200
Combined Weight: 8.3 Kg [18.4 lb]
Max. Payload: 550 Kg [1200 lb]
Max. Moment: 3390 Nm [30000 in-lb]
• Tool changer -2400
Combined Weight: 30 Kg [66.1 lb]
Max. Payload: 1089 Kg [2400 lb]
Max. Moment: 7000 Nm [61955 in-lb]
Full System
Welding has come a long way since its inception, and the introduction of collaborative robots has completely revolutionized the industry. This 6-axis cobot is equipped with all the necessary components, including a wire feeder, robot welding table, teaching pendant, and an anti-collision welding torch and feeder holder. With just one controller and welding source, the setup makes welding operations both efficient and streamlined.
The added benefit of improved safety measures is particularly important in this field, where precision and caution are paramount. As technology continues to evolve, we can expect to see even more game-changing solutions emerge in the world of welding.
The company provides the following services:
● Industrial automation
The company offers Integration of advanced automation services through robotics and information technology. Their services enable manufacturers to reduce their dependency on human resources. Automation not only enhances quality, productivity, accuracy of information and safety but also increases flexibility in the manufacturing industry. This integration has tremendous potential to increase efficiency and add organizational value to businesses. The combination of robotics and information technology provides an integrated solution for automating different processes, operations, and machineries; hence producing more accurate results in shorter times which ultimately enhances quality and productivity.
● Warehouse automation
The company offers custom tailored solutions to the customers to help facilitate warehouse automation. They deliver integration solutions that include palletizing, de-palletizing, and mixed-palletizing using the best automation technology currently available. These solutions are flexible, scalable, and modular which ensure maximum efficiency. The team of engineers provides the integration solutions for companies looking to enhance their warehouse operations and distribution centers in an efficient manner.
● Custom machine design
The consulting provided by the company allows businesses of any size to rest assured that their custom machinery and systems will be designed, prototyped, built, and installed to suit their requirements. The company assesses each client’s individual needs so that the best possible solution can be delivered. Years of experience in designing, building and installing a range of operation types – from automatic through to turnkey systems – aptly demonstrates the company skillset when it comes to custom solutions for industrial processes. With their expertise, the company commits to delivering the highest quality automated solutions with efficient installation processes.
● Research & development
When it comes to consulting services, the company has a reputation for excellence due to their robust background in research & development. With years of experience in tackling difficult and complex daily issues. The company consistently provides top-notch support within the industry. By taking advantage of their expertise, your organization will be able to reach heights previously unimaginable with comprehensive written reports. With the company at your side, standing out from the competition will no longer be an issue.
The company offers full system solutions and Robotics Integrations Services.
The company uses the following tools:
• The Siemens NX & Tecnomatix Siemens NX software for its projects.
They also have vast experience in:
• Teaching and training by giving workstation classes at the cation in university and vocational colleges.
The company provides:
• Laser cutting
• Palletizing: within the Food & Beverage, Wood and steel (Part of the production process, palletizing the products and wrapping the stacked pallets, Full process in Wood Industry, Applications of CNC bending and cutting machines with a robot in the Steel industry)
• Welding: within the Metal, Automotive, Building & Construction (Laser welding, Arc Welding, Spot, TIG )
• Laser cleaning of metal rust and contaminants
• Milling: Milling robot with up to 12 meters long linear track
• Pick & Place: Flax fiber processing
• Coating / Cladding
• Gravity casting
• A 24/7 services rounds up the company’s portfolio.
What does the packaging contain:
• Sanding tool
• Power supply
• Tool power cable
• Polishing pad
• Grit 2×80, 120, 220, 400
• Pad wrench 24 mm
Some key features:
Force torque control: 0-200N
• RPM: 1000-10000RPM
• Dimensions: 87x123x214 mm
• Weight: 1.4 kg
• Pad size type: standard
• Vacuum hose attachment: standard
• Compatible with sensors
• Compatible with Ethernet IP or Weblogic, UR cap version
How does it work:
Make a sanding application
1. Mount the tool on the robot
2. Use a wooden material
3. Create a new surface finishing
4. Use the trajectory options to create a custom shape
5. Execute the surface finishing
Make a polishing application:
1. Mount the tool on the robot
2. Use a workpiece that should be polished
3. Create a new surface finishing
4. Use the trajectory options
5. Execute the surface finishing
Assembly
Some key features:
• Load max: 2kg/5kg
Axis specification:
• Axis 1:
○ Arm length: 200 mm
○ Rotation range: ±136°
• Axis 2:
○ Arm length: 200 mm
○ Rotation range: ±145°
• Axis 3:
○ Route: 150mm
• Axis 4:
○ Rotation range: ±360°
• Repeatability:
○ Axis 1 & 2: ±0.01mm
○ Axis 3: ±0.01mm
○ Axis 4: ±0.005°
• Standard Cycle Time: 0.35s
• Users Pipe: 26pin DB Connector, 7 Output,6 Input
φ6×2 Root φ4×1 Root
• Warranty: 1 year
Robot
Some key features:
• Load max: 2kg/5kg
Axis specification:
• Axis 1:
○ Arm length: 200 mm
○ Rotation range: ±130°
• Axis 2:
○ Arm length: 300 mm
○ Rotation range: ±140°
• Axis 3:
○ Route: 160mm
• Axis 4:
○ Rotation range: ±360°
• Repeatability:
○ Axis 1 & 2: ±0.02mm
○ Axis 3: ±0.02mm
○ Axis 4: –
• Users Pipe: 26pin DB Connector, 7 Output,6 Input
• Weight: 24kg
• Warranty: 1 year
Assembly
Some key features:
• Maximum speed of single axle(°/s)
○ Axis 1: 370
○ Axis 2: 370
○ Axis 3: 430
○ Axis 4: 300
○ Axis 5: 460
○ Axis 6: 600
• Joint range (°)
○ Axis 1: ±170
○ Axis 2: ±110
○ Axis 3: 40 ~-220
○ Axis 4: ±185
○ Axis 5: ±125
○ Axis 6: ±360
• Weight: 28kg
• Repeatability: 0.02mm
• Warranty: 1 year
Material Handling
Some key features:
• Load max: 2kg/5kg
Axis specification:
• Axis 1:
○ Arm length: 300 mm
○ Rotation range: ±132°
• Axis 2:
○ Arm length: 200 mm
○ Rotation range: ±148°
• Axis 3:
○ Route: 150mm
• Axis 4:
○ Rotation range: ±360°
• Repeatability:
○ Axis 1 & 2: ±0.01mm
○ Axis 3: ±0.01mm
○ Axis 4: ±0.005°
• Standard Cycle Time: 0.36s
• Users Pipe: ?6?2 Root
• Warranty: 1 year
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