We Will Create A Virtual Design Of Your Production Line
Assembly
Designed for applications calings for high speeds and high repeatability.
With a wrist designed to optimize movements, this compact robot can easily support a 6kg payload.
Assembly
The ABB IRB 2400 is a compact and versatile industrial robot designed to meet the demands
of modern production environments. With its advanced control technology and high accuracy,
the IRB 2400 provides fast, reliable, and efficient performance, making it the perfect solution
for a wide range of automation needs. Whether you need to automate manual tasks,
increase production efficiency, or improve product quality, the ABB IRB 2400 is the ideal choice.
Whether you need to automate repetitive manual tasks, increase production efficiency, or improve product quality, the ABB IRB 2400 is the perfect solution for your automation needs. With its advanced technology and compact design, the IRB 2400 provides reliable and efficient performance, making it an ideal choice for modern production environments.
Full System
Compact mobile palletizer key features:
• No advanced programming or skills needed.
• Safe coexistence and continuous operations.
• Easy to integrate and relocate for
flexible production planning.
• Quick to configure and troubleshoot, reducing
downtime and repair time savings.
Compact mobile palletizer technical specifications:
• Payload: Up to 15 kg
• Capacity: Up to 12 cycles/min
• Pallet sizes: EUR, INDU, US, JPN and AUS
• Pallet height: Up to 2.2 m
(depending on pallet size)
• Product: Closed box (WxLxH) from
140x200x110 mm to 480x600x480 mm
• Footprint: 3.9×4.1 m including infeed
• Robot arm: KUKA or FANUC
• Gripper: Suction cups, single or double pick
• Infeed conveyor: 24VDC roller
conveyor (left , straight or right)
• 3x400VAC 50Hz 32A or 3x480VAC 60Hz 30A
• 6 Bar / 300 Nl/min when vacuum is used
• SICK safety scanners and curtains
• Siemens or Allen-Bradley PLC
• PackML compliant
• Machine Directive 2006/42/EC and
(EMC) Directive 2014/30/EU
Robot Components
The company is ready to build the complete gripper, either using the components out of our two systems (PreciGrip or channel nut) or by doing the construction additive, with laser welding technology. Two kinds of documentation are available. A simplified version or the DIN documentation, containing electric / pneumatic diagrams and the declaration of conformity.
Welding
The Series 500 Plus from Welding Source – the ultimate welding machine for professionals.
With its advanced technology and durable construction, this machine is built to handle even the toughest
jobs with ease. Whether you’re welding steel, aluminum or any other metal, the Series 500 Plus delivers precise,
consistent results every time. With its user-friendly interface and wide range of settings,
this machine is perfect for both novice and experienced welders.
Upgrade your welding game with the Series 500 Plus from Welding Source – the ultimate welding solution.
Key features:
• Rated input voltage: AC 3PH 380V
• Input frequency: 45 – 65 HZ
• Rated power input: 24 kW
• Rated output current: 30 – 500 A
• Rated output voltage: 12 – 45V
• Applicable material: Carbon Steel, Stainless Steel, Aluminum Alloy (depending on the series)
• Welding process: MIG / MAG / CO2/ Low-spatter/Short-arc Pulse
(depending on the series)
• Wire diameter: 0.8 / 0.9 / 1.0 / 1.2 / 1.6 mm
• Welding operation mode: 2T / 4T / Special 4T / Spot Welding / Leaping Welding
• Inductance scope (Soft/Strong Arc): -7 ~ +7
• Communication with robot controller: Analog
• Reserved communication interface: Analog; DeviceNet; CAN Open; EtherNet/IP (2)
• Digital meter for wire feeder: YES
• Cooling mode: Air Cool; Water Cool (Optional)
• Electromagnetic compatibility: IEC60974:10 EMS
• Insulation grade: H
• Ingress protection: IP 23S
• Protection against lightening: Class D (6000V/3000A)
• Working temperature and humidity: -39~ +50 ; Humidity 95%
• Dimension: 620 x 300 480 mm
• Gross weight: 52 kg
Options:
• Water cooling
• Rated power: 260 W
• Rated voltage: AC 400 V
• Volume of cooling water: 10 L
• Flow of cooling water: 3,5 L/min
• Max pump head: 30 m
• Flow alarm: YES
Software
The CAD Grip 2.0 enables interactive configuration of gripper / EOAT systems.
Operating the program is easy and intuitive. Previous knowledge, for example of a CAD system, is not necessary.
CAD Grip is functioning fully independent without usage of any other CAD Software. The user is able, to configure the gripper offline. Software Installation is not necessary. The user receives valuable tips for constructive alternative solutions as he proceeds.
The virtual construction is performed controlled and optimized. The attachment of the matching components takes place automatically. This avoids mistakes in the concept phase already.
When the configuration is completed, the component list can be exported to the Customer Portal and can be ready for instantly placing your order. The project can be saved in the appropriate format for his CAD-Software, as there is Inventor, Autocad, Solidworks, Proengineer or Catia, only to name a few.
Other types of robots: Delta / Scara.
Finger Material: Silicone
Operating Pressure: -0.5 to 1.0 bar
Grip Force per Finger: 5 N
Durability: > 10 Mio. Cycles: @1.0 bar, 0.5 Hz
The Kit includes all elements to assemble 4 different soft grippers.
– 6x Fingers
– 2 Fingers Parallel Base
– 3 Fingers Centric Base
– 4 Fingers Parallel Base
– 6 Fingers Centric Base
– Robot Flange ISO 9409-A50-R
– Robot Flange ISO 9409-A31,5-R
– Spacer
Suction Cup
– Screws, Tools, Pneumatic Accessories
Consulting
The company provides consulting in pre existing production line, e.g. modernizing. We specialize in KUKA, Mitsubishi, Omron.
Consulting
High level consulting, especially in the field of palletizing systems from experts with over 25 years experience in the field.
In addition the company produces conveyor systems, grippers, safety devices, control cabinets and offers additional services like: line engineering, installation, programming.
In addition our expert can help customers from all around the world by providing services in:
• Programming robotics
• Embedded systems (embedded software and control of 2-axis gimbal systems)
• Debugging
• Consulting
• Research
Full System
Container palletizing solution key features:
● Easy to transport
The container palletizing solution is the perfect way to simplify supply chain tasks. Installed with a boom truck, it is ready for operation quickly and conveniently, streamlining processes so that you can focus on getting the job done quickly and efficiently. This solution saves time and money by eliminating the need for manual labor. It also reduces damage from manual loading of pallets. It’s also designed to be low-maintenance and easy to use. With this in mind, it’s no wonder that so many companies are investing in this innovative solution for their businesses.
● 7 boxes per minute
Our palletizing solution offers customers a unique and versatile way of transporting their goods. It works with any type of boxes and employs an innovative tongue and groove system to create secure pallets that ensure the safety of your products. This method is becoming increasingly popular with businesses across many industries for its ease of use and cost-effectiveness.
Robot Components
Get the right gripper for your application.
Experts with many years of experience mainly but not solely in the plastics industry know exactly what you need.
Get in touch and share more information about the type of product you need to handle.
Painting
The DAIHEN OTC FD-B4 robot is a high-performance, compact and lightweight robot
that is ideal for a wide range of automation applications.
With its advanced control technology and precise movement capabilities,
it can handle a variety of tasks with speed and precision.
High speed and precision: With a maximum payload of 4kg and a maximum speed of 180 degrees per second,
the FD-B4 can handle a wide range of tasks quickly and accurately.
Compact design: The FD-B4 has a small footprint and a slim design,
making it easy to integrate into tight spaces and existing production lines.
Easy to use: The robot’s intuitive control system and user-friendly interface
make it easy for operators to set up, program and operate the robot.
Versatile: The FD-B4 can be used in a variety of applications,
including pick-and-place, assembly, testing, and inspection.
Durable: Built with high-quality materials and advanced manufacturing techniques,
the FD-B4 is designed to withstand demanding industrial environments and provide long-lasting performance.
With its combination of speed, precision, and versatility,
the DAIHEN OTC FD-B4 robot is a cost-effective solution for automating a wide range of tasks.
Robot
Some key features:
● Weight: 145 kg
● Robot reach:
○ Horizontal Reach 56.9″ (1445mm)
○ Vertical Reach 99″ (2514mm)
● Movements:
○ Axis, J1 (Rotation) ±170° (±50° )
○ Axis J2 (Lower Arm) -155° to +90°
○ Axis J3 (Upper Arm) -170° to +245°
○ Axis J4 (Swing) ±155° (+/- 170° )
○ Axis J5 (Bending) -45° to +225°
○ Axis J6 (Twist) ±205° (+/- 360° )
Computer skills:
• CAD: Catia V5/ V6, Siemens NX, Autocad, Solidworks.
• 3D Rendering: Keyshot 6
• Data Management: Team Center, PLM, i-PLM, Enovia, Smarteam, PDM.
• CAE/ FEA: Mold Flow, ANSYS. ABAQUS, MATLAB
• User perspective: Microsoft Office, Webex.
Certifications:
• i-PLM CATIA V6 Transition for Geometry Authors
• Land Rover Academy – i-PLM Training
• DFMEA
• Siemens PLM Teamcenter
• Body Engineering Academy
• Grundlagen der Datenbank Collaboration Portal – CAD Integration Portal
• Catia V5 Generate Surface Design Course
Our expert worked with the following brands:
• Universal Robots
• Robotiq
• ABB
• Siemens
Some key features:
• Gripping force (per jaw): 2-35 N
• Stroke: 14-30 mm
• Recommended workpiece weight: 0.05-0.35 kg
• Opening/closing time: 0.5-0.7 s
• Repeat accuracy: ± 0.02 mm
• Communication interface: Modbus RTU (RS485) Rated Voltage: 24 V DC ± 10% IP Class IP 40
*Parameters depend on the exact model
Assembly
Our cobot is designed to be compatible with a wide range end of arm of tooling, which is perfect to fit into production line.
The patented Sake Skin technology (optional) can make our cobot work with human beings harmoniously without contact.
Assembly
Our cobot is designed to be compatible with a wide range end of arm of tooling, which is perfect to fit into production line.
The patented Sake Skin technology (optional) can make our cobot work with human beings harmoniously without contact.
Assembly
Our cobot is designed to be compatible with a wide range end of arm of tooling, which is perfect to fit into production line.
The patented Sake Skin technology (optional) can make our cobot work with human beings harmoniously without contact.
Assembly
Our cobot is designed to be compatible with a wide range end of arm of tooling, which is perfect to fit into production line.
The patented Sake Skin technology (optional) can make our cobot work with human beings harmoniously without contact.
Cobots
Cobots
CNC
The system is an innovative and safe solution to enable robotized tending of existing CNC machines.
The Actuator is specially designed for the purpose, allowing fast, continuous operation of CNC machine doors. The intelligent
Controller monitors that all aspects of the doors motion is smooth
and reliable.
The built-in safety features allow safe human / machine collaboration without the need to safety fencing. The system has a low noise level. All this makes the Safedoor system ideal for collaborative robot applications.
Features:- Easy installation, programming and risk assessment,
• Optimized for integration with collaborative robots,
• Fast and silent operation,
• Automatic door size adjustment,
• Force control optimized for safe and reliable operation,
• Capable of handling both single and double door CNC machines,
• Flexible mounting brackets for easy integration with different CNC
machines.
Some key features:
• Gripping force (per jaw): 10-160 N
• Stroke: 95-145 mm
• Recommended workpiece weight: 1.8-3 kg
• Opening/closing time: 0.7 s
• Repeat accuracy: ± 0.03 mm
• Noise emission: <50 dB
• Driving method: Screw drive + Linkage system
• Communication interface: Modbus RTU (RS485), Digital I/O
Optional: TCP/IP, USB2.0, CAN2.0A, PROFINET, EtherCAT Rated Voltage: 24 V DC ± 10% IP Class IP 54
*Parameters depend on the exact model
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